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A20B-2900-389現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~?。?

A20B-2900-389,

A20B-2900-389

工業(yè)機(jī)器人作為綜合性的高新技術(shù)產(chǎn)品，實(shí)現(xiàn)了數(shù)字控制、驅(qū)動(dòng)制造、精密傳動(dòng)與 IT、傳感和信息等技術(shù)的有效集合。而在當(dāng)前數(shù)字制造時(shí)代背景下，數(shù)控技術(shù)與人工智能推進(jìn)了工業(yè)機(jī)器人與金屬成形機(jī)床的迅速融合。并通過(guò)高效組合形成了自動(dòng)化極強(qiáng)的集成單元，可以為工業(yè)生產(chǎn)提供更為多元的的智能解決方案?；诖?，文章立足于當(dāng)前工業(yè)機(jī)器人與金屬成形機(jī)床集成的常見(jiàn)應(yīng)用類(lèi)型，分析了其主要形式。進(jìn)而探討了二者集成應(yīng)用中存在的問(wèn)題，并提出了相應(yīng)發(fā)展途徑。

關(guān)鍵詞 ：工業(yè)機(jī)器人 ；金屬 ；成形機(jī)床 ；集成應(yīng)用
當(dāng)前，我國(guó)已成為全球最大的工業(yè)機(jī)器人市場(chǎng)。據(jù)國(guó)際機(jī)器人聯(lián)盟 (IFR) 統(tǒng)計(jì)數(shù)據(jù)顯示， 2015 年，我國(guó)工業(yè)機(jī)器人的用量共為 6.7 萬(wàn)臺(tái)，已成為全球工業(yè)機(jī)器人的第一大市場(chǎng)。并且，我國(guó)先后發(fā)布的《中國(guó)制造 2025》、2016-2020年機(jī)器人產(chǎn)業(yè)發(fā)展規(guī)劃中均提出，到 2020 年，實(shí)現(xiàn)我國(guó)自主品牌工業(yè)機(jī)器人年產(chǎn)量 10 萬(wàn)臺(tái)。其中，六軸及以上工業(yè)機(jī)器人年產(chǎn)量超過(guò) 5 萬(wàn)臺(tái)。在工業(yè)機(jī)器人制造業(yè)不斷發(fā)展的同時(shí)，我國(guó)裝備制造業(yè)也在逐步轉(zhuǎn)型升級(jí)。近年來(lái)，在先進(jìn)技術(shù)進(jìn)步與市場(chǎng)需求多元化的雙重作用下，考慮用工業(yè)機(jī)器人代替人力勞動(dòng)的企業(yè)逐漸增多。而長(zhǎng)期以來(lái)，汽車(chē)制造行業(yè)作為工業(yè)機(jī)器人應(yīng)用的主要領(lǐng)域，受消費(fèi)者自動(dòng)化需求的提升，進(jìn)一步擴(kuò)大了工業(yè)機(jī)器人的應(yīng)用范圍。包括除焊接外的其他大部分領(lǐng)域，如汽車(chē)機(jī)床噴涂、打磨、物料搬運(yùn)碼垛、上下料與裝配等。在機(jī)床工具的組成部分當(dāng)中，金屬成形機(jī)床所處的位置即為重要。其成形加工中通常伴有金屬粉塵、噪聲污染、高溫高濕與高勞動(dòng)強(qiáng)度等，工作對(duì)工作人員身體健康的傷害程度較大，且簡(jiǎn)單枯燥，因此企業(yè)招工較為困難。而將工業(yè)機(jī)器人與金屬成形機(jī)床相集成，既能有效提高汽車(chē)加工的精度、安全性與工作效率，又可以解決企業(yè)用工難問(wèn)題，發(fā)展空間較大。由此，需對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用進(jìn)行研究，為汽車(chē)制造業(yè)發(fā)展提供借鑒 [1]。

1 、工業(yè)機(jī)器人與金屬成形機(jī)床集成的應(yīng)用類(lèi)型

1.1 工業(yè)機(jī)器人的激光切割

工業(yè)機(jī)器人定位精度高，因此，應(yīng)用其進(jìn)行激光切割已成為激光切割與工業(yè)機(jī)器人應(yīng)用領(lǐng)域的主要熱點(diǎn)。在工業(yè)機(jī)器人手臂中集成激光束引導(dǎo)裝置，當(dāng)工業(yè)機(jī)器人跟蹤工件輪廓的同時(shí)，激光束也在工作，從而實(shí)現(xiàn)切削。此類(lèi)型應(yīng)用的主要特點(diǎn)包括 ：工業(yè)機(jī)器人運(yùn)動(dòng)靈活、柔性高 ；激光切割質(zhì)量好、速度快且切縫窄，極大地滿足了現(xiàn)代制造業(yè)的發(fā)展需要。

1.2 熱模鍛集成

熱模鍛生產(chǎn)線通常由切邊與沖壓兩臺(tái)模鍛壓機(jī)組成。在此生產(chǎn)線上，工業(yè)機(jī)器人集成應(yīng)用通常會(huì)配置兩臺(tái)機(jī)器人，一臺(tái)用于將中頻處理后的高溫物料，移送至沖壓成型模鍛壓機(jī) ；另一臺(tái)負(fù)責(zé)從沖壓成型模鍛壓機(jī)取料后，移送至另一臺(tái)模鍛壓機(jī)進(jìn)行切邊。為了避免模具被粘附與高溫沖壓工件上，每次沖壓后需用石墨對(duì)模具進(jìn)行潤(rùn)滑。而此過(guò)程處于高溫高濕環(huán)境中，既可由專門(mén)機(jī)構(gòu)操作，又可由工業(yè)機(jī)器人完成。如由后者進(jìn)行，可以大幅提升系統(tǒng)安全性于加工效率。但需做好機(jī)器人的維護(hù)工作，提升其抗熱、抗輻射的能力。

1.3 數(shù)控折彎?rùn)C(jī)集成

工業(yè)機(jī)器人折彎集成應(yīng)用可分為兩種主要方式，一是工業(yè)機(jī)器人與金屬成形機(jī)床中的各類(lèi)設(shè)備形成板材柔性加工線，包括真空吸盤(pán)抓手、定位臺(tái)、板料傳輸線、工業(yè)機(jī)器人行走軸與激光設(shè)備或數(shù)控轉(zhuǎn)臺(tái)沖床等 ；二是工業(yè)機(jī)器人以折彎?rùn)C(jī)為中心，配置真空吸盤(pán)，磁力分張上料架、定位臺(tái)、下料臺(tái)、翻轉(zhuǎn)架形成折彎單元。制造商利用自身在工業(yè)機(jī)器人控制系統(tǒng)和機(jī)床數(shù)控系統(tǒng)上的技術(shù)優(yōu)勢(shì)，實(shí)現(xiàn)可實(shí)現(xiàn)二者的無(wú)縫連接。進(jìn)而開(kāi)發(fā)出折彎軟件包，對(duì)折彎過(guò)程中工業(yè)機(jī)器人托料實(shí)現(xiàn)閉環(huán)控制 [2,3]。在不同折彎速度下，工業(yè)機(jī)器人實(shí)現(xiàn)了自動(dòng)匹配的完全跟蹤，使折彎示教實(shí)踐叫從前縮短十倍。

2、 工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的主要形式

工業(yè)機(jī)器人在金屬成形機(jī)床中的應(yīng)用領(lǐng)域較為廣泛，包括碼操、搬運(yùn)、焊接與裝配等，但一般被作為輔機(jī)使用。目前，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的主要形式如下。

第一，二者集成柔性生產(chǎn)線。此種形式中，工業(yè)機(jī)器人承擔(dān)的工作任務(wù)是轉(zhuǎn)換工件工序，并與多臺(tái)金屬成形機(jī)床組成柔性生產(chǎn)線。其較某種單機(jī)上下料更為復(fù)雜，價(jià)值也更高。在當(dāng)前工業(yè)轉(zhuǎn)型升級(jí)時(shí)代背景下，市場(chǎng)需求的旺盛程度不斷增加。因此，現(xiàn)場(chǎng)條件與工藝路線等因素對(duì)金屬成形機(jī)床的布局起著決定性因素。常見(jiàn)類(lèi)型包括對(duì)面布置型、有直線型、U 型和 L 型等。其中，由三臺(tái)金屬成形機(jī)床構(gòu)成的 U型布局，主要由一臺(tái)工業(yè)機(jī)器人在場(chǎng)地中間進(jìn)行工件轉(zhuǎn)換，布局特別緊湊。

第二，單機(jī)上下料。此種形式中，工業(yè)機(jī)器人在金屬成形機(jī)床中的應(yīng)用最為成熟與典型。其對(duì)需要吊裝的笨重工件，以及加工時(shí)間短且生產(chǎn)批量大的中小零件加工來(lái)說(shuō)，明顯優(yōu)勢(shì)是比人工上下料更為安全、速度快且準(zhǔn)確。工業(yè)機(jī)器人與金屬成形機(jī)床的結(jié)構(gòu)關(guān)系可分為兩種形式，即與金屬成形機(jī)床構(gòu)成一體和工業(yè)機(jī)器人安裝于機(jī)床外部。其中，后者又可分為銜架式、移動(dòng)式和固定式等 [4]。

第三，獨(dú)立完成加工工序。此種形式中，為工業(yè)機(jī)器人裝上專用手爪，其便可完成機(jī)床清洗、拋光、切割與打磨等工藝。甚至可以直接夾持切削工具，對(duì)工件進(jìn)行切削加工、鉚接、攻絲與打孔等。此外，可將其用于高溫環(huán)境下，進(jìn)行人工難以直接完成的工作，包括更換熱態(tài)模具、上下熱毛坯、澆注、機(jī)械鍛造與鑄造與取鐵液等。在此情形下，工業(yè)機(jī)器人本身便可視為一臺(tái)金屬成形機(jī)床。并且，具備觸覺(jué)與視覺(jué)的工業(yè)機(jī)器人，可以被用于復(fù)雜工序中，如零件分選、上下料與組裝等，且無(wú)需攜帶專用工位器具。

第四，共同完成加工工藝。此種形式中，工業(yè)機(jī)器人在沖剪、折彎?rùn)C(jī)上夾持工件，從而實(shí)現(xiàn)加工操作。此工作不僅是簡(jiǎn)單的上下料，而是替代全部的傳統(tǒng)人工作業(yè)。此形式的主要優(yōu)勢(shì)是較人工操作更為快速、準(zhǔn)確，可以大幅提升提高生產(chǎn)效率與產(chǎn)品質(zhì)量，甚至有利于徹底解決沖壓類(lèi)機(jī)床工作中的工傷隱患。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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280-PWRM22B-M10 ArmorStart Three-Phase Power Media

FX1N-422-BD RS422C 通信用適配器

1492-M5X5H21-30 Connection Products

1494H-EA3H2 Heavy Duty Fusible Safety Switch

軟啟動(dòng)器 3RW44462BC44

ET 200SP 6ES7193-6BP20-0DA0 基座單元 BU15-P16+A10+2D，類(lèi)型A0，直插式端子，帶有10個(gè)AUX端子，用于新負(fù)載組，15mm寬

1585D-M4TBJM-0M3 Micro D-Code, QD Style Ethernet Media

1756-ENBTK ControlLogix Communication Module

1794-OF8IH Flex 8 Point Analog Output Module

194E-CA80-P11 194E Load switch

2090-CCMCNDS-48AA03 Kinetix 3 MLX to Drive Cable

2090-DANPT-16S02 TL-Series 2 m Length Power Cable

ABICTDE0000/SER 10.5 inch Color TFT/ TCP Label/ 24VDC/ with HMI-CAB-C52 & HMI-CAB-C83/ UL/ cUL/ CE/ UL1604

GC646PCMS1C GlobalCare Complete for Change Management Electronic Signature Module 100 Pack

HE697THM260 8 channel thermocouple b module for Series 90-70 with 0.1degC resol ution and resistance measurement.

IC630MDL376RR 115/230Vac Isolated Output Module (8 points)

IC647HSTSS75KM-35 Historian v3.5 Standard Server 75000 Points (M4 Key)

IC660BLD022 Cover w/Label for IC660BBD022

IC695CDEM002 RX3i type 2 demo case for Chinese market. Demo includes CPU, power supply, Ethernet, b simulator, output with ESCP, high speed counter, Universal analog and analog output modules. Demo also includes QuickPanel control/view includes thermocouple

IC756WET100E-26 Custom Editor Toolkit, English, v2.6

CompactLogix System 1769-CRR1 1FT (305 MM) RIGHT-TO-RIGHT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRPT RSLOGIX 5 GETTING RESULTS GUIDE (PORTUGUESE)

Distributed I/O D1794-6.5.8 FLEX I/O ISOLATED ANALOG MOD.USER MANUAL

Operator Interface 2711P-B7C15B1 PV PLUS 700, KEY/TOUCH, CNET, AC PS, STD MEM

Support 6411-SDSCS 6411-SDSC SOFTWARE SUPPORT RENEWAL

Support 9358-PLTM2300R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2300ENE

Support F1784-KTCX15SERB FIRMWARE UPGRADE FOR 1784-KTCX15 COMMUNICATION MOD

RSI Software Products 9301-2SE2200FRU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSB000DEU4 SE STATION UNTLD-SE SRV UNTLD DISP+CLIENT (GERMAN)

RSI Software Products 9399-BUTTONUG RSBUTTON USERS GUIDE

Motion Control 2098-IPD-020 DRIVE, 10A/30A, ULTRA5000

ABKSTDN0000/DVN 6" Color STN, TCP Label, 24Vdc, with DeviceNet, No Agency Approvals

IC300ADC010 2 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit

IC752DPJ003RR Datapanel J+ with Advanced software, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. Includes integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-6073-K250 Alpha i-series servo SVM amplifier spare control power fuse

20BE062A0AYNAND0 PowerFlex 700 AC Drive 62 A 60 Hp 20B

20G14NF119JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF018-CL PowerFlex 520 18.3A 480V EMC Filter Kit

2711P-RTFC PanelView Plus 400 600 Mounting Lever

FRN160G11S-4CX 232KVA 304A 160KW 3相AC380V/50Hz/60Hz

1492-JD3-B 2.5 mm Double Level Terminal Block

1492-W10-G IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40746BB34

CPU 模塊 6ES7 672-7AC01-0YA0 CPU 1507S，VERSION 2.0(1 個(gè)浮點(diǎn)授權(quán) )，僅能在 SIMATIC IPC 上使用

153H-C85XBD-46 SMC-3 ENCLOSED COMBINATION 85A

1746-C16 SLC 50 inch Interconnect Cable

1786-CTK ControlNet Media Toolkit

193-T1AB10 0.75-1.0 A IEC Bibllic Overload Relay

20-FI13300 PowerFlex 700S/H Main Fan Assembly

2090-CSBM1DF-10AF20 Kinetix Cable Single DSL 2090-Series

20AC011A3AYYANC1 PowerFlex 70 AC Drive 20A

GA647TDV075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Development and Runtime System

GP647IFPRDV00075 GCP iFIX Profsnl SCADA 75 I/O Dev

IC600BF946RR Loop Management Module (Proloop System)

IC647HSTCS10000KM Historian Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647TRT075 CIMPLICITY HMI Server 75 I/O Runtime System

IC693PWR321CA Conbal Coated Power Supply 120/240VAC, standard.

IC756MDV001K-98 DV Development - Alpha OpenVMS Addt'l User, Korean, Version 9.8

MicroLogix 1000/1761 System 1761-MMB MICROMENTOR BASICS BOOK FOR PROGRAMMABLE CTRLRS

PLC-5/1771 System 1771-NIS HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CBFM MAXUM MEDIA BASE FOR KWIKLINK FLAT MEDIA

Communications 9351-SLRS INTERCHANGE FOR SOLARIS

Operator Interface D6190-6.5.28 CONTROLVIEW SCADA OPTION USER MANUAL

Support 9358-B30R SUPT REINSTATEMENT CONTRACT FOR 9358B30ENE

Support 9392-CDRSJPU UPGRADE TO ENGLISH/JAPANESE BUNDLE

RSI Software Products 9310-WE5200E RSLOGIX EMULATE 5

RSI Software Products 9301-2SE3500PTU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-STD2200 RSSQL STANDARD VERSION WITH 300 TAG LIMIT

Motion Control TL-A2540P-BJ34AA MOTOR, SERVO, 2.9NM, 5000RPM, 17BIT SERIAL FEEDBAC

44C741863-001 Cable, Alpha SVU Amplifier Battery Kit, 2 Meters,

IC200CHS012 I/O INTERPOSING BOX STYLE

IC694MDL654 INPUT MODULE 5/12 VDC (TTL) 32 POINT POS/NEG LOGIC

MSI-UNIV-WEB-50 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 50 Pak

VSPC32-SF5 VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable. 5 license pack.

20BD040A3AYNANC0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JF1K4JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D017N104 PowerFlex 40P- 7.5 kW (10 HP) AC Drive

140NOM21100C Quantum MB+ 網(wǎng)絡(luò)適配器, 1MB, 1MB+, 單電纜, CC

290E-FAZ-G1 Direct Online Starter

MY3N 24VDC，110VAC，220VAC，3開(kāi)3閉，觸點(diǎn) 5A LED燈

1492-SPM2C080 MCB Supplementary Protector 8 A

軟啟動(dòng)器 3RW30271BB04

電機(jī)啟動(dòng)器 3VU16403MG00

150-F201NBDD SMC Flex Smart Motor Controller

1732D-IBDPM12MND ArmorBlock 16 Point Input Block

1771-OR 1771 6 Point Digital Output Module

193-ED1EP E1 Plus 5.4-27 A IEC Overload Relay

199-FSMA2 Industrial Relay R-C Surge Suppressor

2090-CPWM7DF-08AA05 MP-Series 5m Standard Power Cable

2094-XL75S-C2 Kinetix 6000 Line Interface Module

EDS-205 Industrial 5-port Unmanaged 10/100 Switch (-10 to 60 deg c op temp)

GFK-1179 Installation Requirements for Conbance to Standards

IC220ACC002 MODULE LABELS WIDE, QTY 10

IC647BSU010 Batch Server Pak Upgrade (5 to 10 Units)

IC647PRTHE050C Proficy Portal Historian Edition Client Pack 50 Users (M1 Key)

IC693CPU363RR CPU363 Module (240K Bytes configurable user memory)

IC756ADV000J-98 DV Development - AIX Op Sys, Japanese, Version 9.8

MSI-EFF-5 Efficiency Management Clients 5 Pack

SLC/1746 System 1746-RT25C REPLACEMENT TERMINAL BLOCK (ORANGE)

Distributed I/O 1738-IB2M12 24VDC 2 SINKING INPUTS WITH M12 CONNECTORS

Application-specific products 9307-RSPRTD RSPOWER RT FOR AB PM1 PM2 POWER MONITORING DEVICES

Operator Interface 2711-NF7 FUNCTION KEY STRIP PV300 KEY

Support 9302-PCOS SUPT RENEWAL CONTRACT FOR 9302PCO

Support 9510-PPKENS SUPT RENEWAL CONTRACT FOR 9510PPKEN

DeviceNet Products 1787-TCABL T-STYLE CABLE FOR 1770-KFD 6 FT (1.82 METERS)

RSI Software Products 9301-2SE3350ZHU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9326-AD10WDENE WIRING DIAGRAM GENERATOR ADD-ON 10 USER

Motion Control MPG-A004-091M24 MOTOR,SERVO,GEAR RATIO 91,15NM,66RPM,MULTI,BRK

Silver Series 1756-M2 LOGIX5550 1MBYTE EXPANSION MEMORY

HE693IBS313 Interbus-S slave module for Series 90-30 autoconfiguring CPU313 rack.

IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

QPI31200S2P QUICKPANEL COLOR 10.5" STN

ST-4622 STXi analog output module 2 Channels, 0~5Vdc, 12-bit

20BC170A3ANNACC0 PowerFlex 700 AC Drive 20B

20F1AGC367JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-V6P0N104 PowerFlex 4- 1.1 kW (1.5 HP) AC Drive

140DAI74000 Quantum 開(kāi)關(guān)量 AC 輸入, 16點(diǎn), 48 VAC, 隔離

284D-FVD2P3D-10-CR-EMI DeviceNet Variable Frequency Drive

E3JK-T11 5m,分離式,明通，NPN晶體管輸出100mA，電源:10-30VDC

1492-SJ5-10 IEC Side Jumper, 10 PL 5mm

人機(jī)界面 6ES7810-5CC08-0YA5 "STEP7 V5.3 專業(yè)版 2004?SP1"