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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對(duì)粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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RSI Software Products 9371-EDESI1U5R UPGRADE: OUT-SUPT: RSWIRE DET IEC/ACAD TO DES IEC

Motion Control MPG-B025-031M24 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,MULTI,BRK

Silver Series 2711-T14C10 PV1400 COLOR TOUCH, DNET & RS232 PRINT

HE693STP104 One axis stepper bing module for Series 90-30 with Normally Closed Limit Inputs

IC670MDL240 120VAC Input 16 Pt. Grouped

QPJ2D100L2P QUICKPANEL JR. MONO 5" LCD

ST-7408 STXi Potential Distribution module for Shield module, with module ID type with LED

20BC2P1A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1ANC302JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B033N104 PowerFlex 40- 7.5 kW (10 HP) AC Drive

140DAO84210C Quantum 開關(guān)量AC輸出,16點(diǎn),110-230VAC,隔離,4組

284D-FVD6P0Z-25-CR-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3F3-D31 10cm,擴(kuò)散反射式, 明通，PNP 晶體管輸出100mA電源：10-30VDC直徑18mm

1492-SPM1B050-N MCB Supplementary Protector 5 A

6ED1055-1HB00-0BA0 LOGO!DM8 24R, 4DI/4DO

6ES73325HD014AB1

1497B-A9-M15-3-N Control Power Transber

1606-XLSBAT2 1606 26 Ah UPS Battery Power Supply

1769-L16ER-BB1B CompactLogix 384KB DI/O Controller

190-PY Circuit-Breaker Disconnect Accessory

194R-J30-1753S 194R Disconnect Switch

2090-CPBM7DF-14AA90 MP-Series 90m Standard Cable

2090-XXNPN-16S05 N-Series 5 m Length Motor Power Cable

CBL-3P-MP-10 Power cable for MTR-3S60-H series servo motors. 10 feet

GF-0817R Connecting FlashCable to Promeasure Scale.

IC200UAA003-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) 120VAC Out, 120V/240VAC Po (6) AC Out, AC Power supply.

IC646TBSPMSW010 Smart Process Monitoring SPC+ Web Clients 10 Pack

IC647NVC000 CIMPLICITY HMI Digital Graphical Replay (DGR)

IC693ALG221CA Conbal Coated Analog Input module, four point current.

IC752CGE203 VersaMax Nano/Micro, RF-45, RS-232 to DataPanel 150/160/240E

IC800VMM04LNKSE25 400 W VersaMotion servo motor (1.27 Nm)

SLC/1746 System 1746-NT4 THERMOCOUPLE/MV INPUT MODULE FOR PROGRAMMABLE CTRL

Industrial Computers 6189V-FANFIL1 FAN FILTER (1500W) 5-PACK (WORKSTATION)

Application-specific products 1403-LM05A MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C16L1 PV600 COLOR KEY, DF1 & RS232 PRINT

Support 9301-2SE2500ESS SUPT RENEWAL CONTRACT FOR 93012SE2500ES

Support 9380-RSB1000R SUPT REINSTATEMENT CONTRACT FOR 9380RSB1000

DeviceNet Products 1734-IE2V 24V DC 2 CHANNEL ANALOG VOLTAGE INPUT MODULE

RSI Software Products 9301-2SE3103ITE RSVIEW32 RUNTIME 150 WITH RSLINX (ITALIAN)

RSI Software Products 9358-BPC10U1R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 03 TO 10

Motion Control MPL-B420P-SJ24AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,460V,BRK,6.8KG

Motion Control 2090-SCEP0-1 SERCOS FBR CABL,CONN,ENCLOSUR ONLY,PLASTIC,0.1M

GFK-0869 MAP 3.0 Communications for the Series 90-70 PLC User's Manual

IC646MDB300 Logic Developer 300 Tag Runtime & Development System

MSDIS-1211 Discontiuned, Marathon 12", HiBrite Display, Keypad and Touch

PSPC-MONITOR50 Prof Shop Floor SPC Monitor 50 User

20BC022A0NYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC060AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-S130-ERS3 Kinetix 5700 Single Axis Inverter

2711P-RDB7CK PanelView Plus Display Module

280D-F12Z-10C-CRW-3 ArmorStart Direct Online Starter

CQM1-II101 擴(kuò)展從站單元

1492-NM40BL TERM BLCK End Barrier

微存儲(chǔ)卡 6ES7953-8LG11-0AA0 MMC 微存儲(chǔ)卡 128K 用于 S7-300/C7/ET200S IM151CPU,3.3V NFLASH