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滾珠絲杠在機(jī)床行業(yè)的普遍應(yīng)用，推動(dòng)了加工機(jī)床行業(yè)的快速發(fā)展，但機(jī)械式傳動(dòng)的局限性，已無法應(yīng)對(duì)日益高速化、高效化切削的發(fā)展趨勢。直線電動(dòng)機(jī)式就是在這種趨勢的需求下產(chǎn)生的一種高速高效傳動(dòng)方式，特別是機(jī)床的高速傳動(dòng)發(fā)展跨上一個(gè)新臺(tái)階。德國作為世界先進(jìn)機(jī)床的先驅(qū)，20世紀(jì)80年代就開始了高速銑削和車削技術(shù)的研發(fā)。1993年，德國EXCELLO公司推出了世界上第一個(gè)由直線電動(dòng)機(jī)驅(qū)動(dòng)的工作臺(tái)HSC-240型高速加工中心，機(jī)床主軸最高速達(dá)到24 000r/min，最大進(jìn)給速度為60n/min，加速度達(dá)到1g。

當(dāng)進(jìn)給速度為20m/min時(shí)，其輪廓精度可達(dá)0.004mm。美國的Ingersoll公司緊接著推出了HVM-800型高速加工中心，最大進(jìn)給速度達(dá)到75.20m/m i n。

1996年開始，日本相繼研制成功采用直線電動(dòng)機(jī)的臥式加工中心、高速機(jī)床、超高速小型加工中心、超精密鏡面加工機(jī)床、高速成形機(jī)床等。從此以后，直線電動(dòng)機(jī)在高速數(shù)控機(jī)床的應(yīng)用如雨后春筍般地迅速發(fā)展起來。近十年來，世界上各工業(yè)發(fā)達(dá)國家紛紛投入巨資，大力研究、開發(fā)成功不少直線電動(dòng)機(jī)驅(qū)動(dòng)的高速數(shù)控機(jī)床，并逐漸有搶占傳統(tǒng)滾珠絲杠市場的態(tài)勢。

直線電動(dòng)機(jī)加工中心在國外的寶馬、通用等著名汽車公司已經(jīng)有成熟的應(yīng)用，在國內(nèi)上汽通用、東風(fēng)雪鐵龍、昌河鈴木、海馬汽車等也有整線的應(yīng)用實(shí)例。本文從技術(shù)分析和應(yīng)用實(shí)例上進(jìn)行了直線電動(dòng)機(jī)和滾珠絲杠驅(qū)動(dòng)加工中心的對(duì)比。圖1為Comau Urane25直線電動(dòng)機(jī)高速加工中心。
傳動(dòng)原理分析對(duì)比滾珠杠副存任的問題如下：

（1）“旋轉(zhuǎn)電動(dòng)機(jī)+滾珠絲杠副”的直線驅(qū)動(dòng)方式存在著多個(gè)彈性環(huán)節(jié)，當(dāng)整個(gè)系統(tǒng)在高速運(yùn)動(dòng)時(shí)，會(huì)出現(xiàn)剛度下降，同時(shí)彈性變形使系統(tǒng)的階次變高，系統(tǒng)的魯棒性降低，從而使伺服性能下降。彈性變形是數(shù)控機(jī)床產(chǎn)生機(jī)械諧振的根源。

（2）中間傳動(dòng)環(huán)節(jié)的存在，增加了運(yùn)動(dòng)體的慣量，使得位移和速度響應(yīng)變慢。

（3）間隙死區(qū)、摩擦、誤差積累等因素，使進(jìn)給速度和加速度受到限制。

（4）動(dòng)轉(zhuǎn)平穩(wěn)性較差，在高速運(yùn)動(dòng)下噪聲易發(fā)熱。

（5）精度保持壽命相對(duì)短。
而直線電動(dòng)機(jī)以—個(gè)運(yùn)動(dòng)部件實(shí)現(xiàn)直線運(yùn)動(dòng)，則具有以下優(yōu)點(diǎn)：直接驅(qū)動(dòng)中力是無接觸傳遞的，因此無磨損，使用壽命長，維護(hù)簡單；傳動(dòng)剛性高，推力平穩(wěn)，直接驅(qū)動(dòng)，彈性環(huán)節(jié)減少，系統(tǒng)剛性提高，傳動(dòng)效果高；定位精度和重復(fù)定位精度高，可達(dá)亞微米級(jí)，比伺服電動(dòng)機(jī)及滾珠絲杠副傳動(dòng)的加速度和重復(fù)定位精度提高7～10 倍。
 

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Motion Control MPL-B640F-MJ22AA MOTOR,SERVO,36.0NM,3000RPM,MULTI,460V

Motion Control 2090-UXLF-HV330 AC LINE FILTER,ULTRA,30 AMPS, 460V, 3 PHASE

GQSJ2D100L2P QUICKSTART KIT 5" MONO LCD GE LABEL

IC646NMF000 Mitsubishi FX Series Front Port OPC Server

MTR-3T66-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-1904 STXi b module 4 points, 220V AC (AC 170V ~ 264V)

20BC085A0AYNANA0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F11RD2P1AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A3P6N113 PowerFlex 4- 0.75 kW (1 HP) AC Drive

140SHS94500 Quantum 熱備功能可裝載軟件

284-MTRS22-M10 ArmorConnect Shielded Motor Cable

C200H-TC003 溫度控制,熱電偶輸入2路,電流輸出

1492-RCDA4B63 Residual Current Device 63 A

同步光纜 6ES7960-1AA04-5KA0 同步光纜 10m

變送器 3RS10 42-2GD70

1497-H-CXSX-0-N Control Circuit Transber

1606-XLE240E Power Supply XLE 240 W Power Supply

1762-RPLRTB40 MicroLogix 40 Point Replacement TB

188-K3D130-N Miniature Circuit Breaker 13 A

194L-HE4A-250 194L Control and Load Switch Actuator

2090-CPBM7DF-08AA09 MP-Series 9m Power and Brake Cable