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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類(lèi)設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車(chē)、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見(jiàn)圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開(kāi)始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見(jiàn)圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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2090-CPBM7DF-04AA15 MP-Series 15 m Length Cable

2090-XXNFY-S04 Y-Series 4 m Length Feedback Cable

BC647SPBPK01 Solution Provider Batch M4 Key includes 1 physcial M4 key that authorizes Batch as well as all core products

GC647PPSEWC Global Care for Proficy Process Systems Engineering Workstation with CIMPLICITY

IC200MDL635 Input 48VDC POS/NEG logic (2 groups of 8) 16 points

IC646PCM005 Proficy Change Management 5 user pack

IC647MPM001 Logic Developer PLC Nano/Micro with USB Hardware key

IC676CBLPWB100 IP67 Power Cordset - 10 Meters

IC697PCM711RR Programmable Coprocessor

IC800SSI107D2RR 7.2A, 115/230V, DeviceNet S2K Servo Controller for S-Series Motors

SoftLogix System 1789-STRT1PT SOFTLOGIX 5800 STARTER KIT PORTUGUESE

Industrial Computers 6189-RDK12C VVCE 1250, KEYPAD DISPLAY MODULE

Process Control 9399-RSBPCDRG RSBATCH PCD PROGRAMMER'S REFERENCE GUIDE

Operator Interface 2711-B5A2 PV550 MONO KEY&TOUCH, DH485

Support 9303-3CS0E01R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E01

Support 9371-EWDI3S SUPT RENEWAL CONTRACT FOR 9371EWDI3

ControlNet Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE2500FRU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BANT60U3R UPGRADE: OUT-SUPT: RSBATCH ARCHIVER 30 TO 60

Motion Control MPL-A4530F-SJ22AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,230V,8.2KG

Motion Control 2090-UXNPBMP-8S01 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,1M

CBL-3T-MB-20 Power/Brake Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 20 Ft.

IC641CTL990 CIMPLICITY Control Professional Developer Package

IC800SLM100N2XE25 1000W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647PLSVWRTS Proficy Pulse Additional Viewer Terminal Services

20AE052A0AYNANC0 PowerFlex 70 AC Drive 52 A at 50 Hp 20A

20DD096A0ENNANANE PowerFlex 700S AC Drive 96 A 75 Hp 20D

20P41AE1K0RA0NNN PowerFlex DC Drive 1080 A

2711P-B15C4D8 PanelView Plus Terminal

280-PWRM35A-M12 ArmorConnect 12 Meter M35 Patchcord

CPM1A-10CDT-D-V1 10點(diǎn)主機(jī) DC24V、6點(diǎn)入， 4 點(diǎn)晶體管輸出.漏型

1492-MCEA230 Miniature Circuit Breaker, 30 A

1494V-FS600 Fuse Block

軟啟動(dòng)器 3RW44652BC46

運(yùn)行版軟件 6AV2104-0KA04-0AA0 SIMATIC WinCC Runtime Advanced 8192 PowerTags V14

1585J-M4HBJM-10 RJ45 Ethernet Media

1756-OA16IK ControlLogix 16 Point Digital Output

188-K1B160 Miniature Circuit Breaker 16 A

194E-FA63E 194E Load switch

2090-CFBM7DD-CEAF60 60 m Length SpeedTec Flexible Cable

2090-U3CBB-DM44 Ultra 3000 Breakout Board Kit

BC646MSP005 Logic Developer - State Professional with Proficy GlobalCare Complete 5 Pack

GC647ASC100 GC SDK 100 Pak

IC200ACC303 I/O shorting bar quantity 2

IC646CSPC002 Proficy Cause+ for Inbligent HMI/SCADA Client Enabler - 2X CALs

IC647IFPLRN00900C iFIX Plus SCADA 900 I/O Runtime (M1Component Part)

IC660MLA023 Label for IC660BBA023 (Qty 100)

IC697ALG234 Analog Input, Voltage/Current, 8 Channels gold plated terminal. WARNING: The IC697ALG234 module must be matched with IC697ACC775 terminal block ONLY. IC697ACC775 is included with the module.

IC758URM010 iGlobalCare Complete 6-10 Users: DataViews for Unix/Linux

FlexLogix System 1788-CNFR CONTROLNET LOGIX DAUGHTER CARD

GuardPLC Systems 1755-A6 GUARDPLC 2000 - 6 SLOT CHASSIS

Process Control 1757-UPGSIFP UPGRADE MOORE 351,352,353,383 QUICKBUILDER I/F

Operator Interface 2711P-T12C15D2 PV PLUS 1250, TOUCH, CNET, DC PS, EXT MEM

Support 9220-CNA30FR SUPPORT REINSTATEMENT CONTRACT FOR 9220-CNA30F

Support 2098-UWCPRGS SUPT RENEWAL CONTRACT FOR 2098UWCPRGS

Support F1785-LT2SERA FIRMWARE UPGRADE FOR 1785-LT2 PLC5 PROCESSOR MODUL

RSI Software Products 9301-2SE2350ITU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (IT)

RSI Software Products 9701-VWSTDEE RSVIEW STUDIO FOR RSVIEW ENTERPRISE (GERMAN)

RSI Software Products 9399-WAB32UGDE RSLINX USER GUIDE (GERMAN)

Motion Control 8720MC -D120-AA- 120 AMP D CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MRA300 View Runtime 300 I/O

IC300OCS993 Starter Kit includes IC300OCS037 and IC300OSW232. No simulator. Limited one per customer (AC/Relay)

IC752WTG582 Display Station 2000 Series -15" active matrix SGA (1024x768) resistive touchscreen

MTR-3T44-J-R-B-M-0-MODRR Servo Motor Metric 24V Brake Mod=Key

20AC8P7A0AYYNNC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC015A0EYNANANK PowerFlex 700S AC Drive 20D

20G1ALF330AN2NNNNN PowerFlex 755 AC Packaged Drive

25B-D043N114 PowerFlex 525 22kW (30Hp) AC Drive

2715-B15CD PanelView 5500 15 in. Graphic Terminal

FR-A740-0.75K 1.9 KVA 2.5A 0.75KW

1492-LD3 IEC Term Blck 5.1x72.5x47.5mm Spr Clp

1494F-DX400 400 A Disconnect Switch

軟啟動(dòng)器 3RW44346BC45

ET 200SP 6ES7155-6BA00-0CN0 IM 155-6 DP 高性能PROFIBUS接口模塊，含PROFIBUS快連接頭 (6ES7972-0BB70-0XA0)

1585D-D4TBJM-3 Micro D-Code, QD Style Ethernet Media

1747-OS401 SLC 5/04 Firmware Upgrade Kit

1794-AENTRXT Flex XT EtherNet/IP Adapter

194E-AA16E-PE-P11 194E Load switch

2080-IF4 Micro800 4 Point Analog Input Plug-In

2090-CSWM1DF-14AA11 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNNCC0 PowerFlex 70 AC Drive 20A

GC646MOP001 Proficy GlobalCare Complete for Logic Developer PC with View 8000 Tag Development Only

HE693ISOBLK DIN rail mounted cold junction compensation block for thermocouple inp ut modules.

IC609SJR100RR Series One Junior 115Vac In, 115/230Vac Out

IC647HSTSC10KM Server to Server Collector for Historian - Standard Server 10000 Points (M4 Key)

IC660BBA024RR Current Source Analog Block, 24/48Vdc Power

IC694MDL734CA Conbal Coated Output module 125VDC, 1amp, 6 point, isolated per point.

IC756WDH000 Dataviews Consulting per hour

MicroLogix 1500/1769 System 1769-PB4 24VDC INPUT P0WER SUPPLY: 4A @ 5VDC 2A @ 24VDC

PLC-5/1771 System 1771-DCM DIRECT COMMUNICATION MODULE

Distributed I/O 1797-IE8NF EX ANALOG INPUT MODULE, 16 BIT, 8 PT. NOISE FILTER

Operator Interface 2711P-K4M3D PV PLUS 400 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9323-PA1ER SUPT REINSTATEMENT CONTRACT FOR 9323PA1E

Support 9358-HSTS2300S SUPT RENEWAL CONTRACT FOR 9358HSTS2300

Support F1772-LWPSERD FIRMWARE UPGRADE FOR 1772-LWP PROCESSOR MODULE

RSI Software Products 9324-RLD300NXITE RSLOGIX 5000 STD., RSNETWORX BUNDLE, ITA

RSI Software Products 9304-WVR128D WINTELLIGENT VIEW 128 ADDITIONAL RUNTIME

RSI Software Products 9358-PLTM2600U5 UPGRADE: IN-SUPT: PLANTMETRICS 100 TO 200 WORKCELL

Motion Control 1756-M03SE 1756 3 AXIS SERCOS INTERFACE SERVO MODULE

A06B-0128-B575#7008 A6/3000 Servo Motor, 64K Serial Encoder

IC200UAL006-24 Qty of 24, 23 point PLC< (13) 24VDC In, (9) Relay Out, (1) 24VDC Out, (2) Analog In & (1) Analog Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for dtat retention. Battery not included.

IC752BDT100 DataPanel 240E, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock. Includes PC/104 capability.