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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應(yīng)進行修正。在這一進程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點模仿設(shè)備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關(guān)速度差異很大的現(xiàn)場機械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費用和部分調(diào)試作業(yè)量。

　　②強置辦法：使用PLC強置功用，對程序中觸及現(xiàn)場的機械觸點(開關(guān))，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現(xiàn)場節(jié)點“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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IC697MCS704 This part is obsolete

IC800SLCAPM010 Control cable to connect the SL servo amplifier terminal block to an APM300 motion controller module. 1 meter

ControlLogix/1756 System 1756-M03SE 1756 3 AXIS SERCOS INTERFACE SERVO MODULE

Industrial Computers 6182H-12BRH4B VVCE 1250, KEY/TOUCH, STD MEM, ENET, AC

Process Control 1757-PFBEXP005 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN15S CONTROLNET COMMUNICATIONS MODULE

Support 9355-WABSNS SUPT RENEWAL CONTRACT FOR 9355WABSNEN

Support 9361-CHARTR SUPT REINSTATEMENT CONTRACT FOR 9361CHART

ControlNet Products 1734-IV2 24V DC 2 CHANNEL SOURCE INPUT MODULE

RSI Software Products 9301-2SE2400U2R UPGRADE: OUT-SUPT: RSVIEW WORKS 300 TO 32K

RSI Software Products 9357-DNETL3U UPGRADE: IN-SUPT: DNET MGR TO RSNETWORX FOR DNET

Motion Control MPL-A330P-SK24AA MOTOR,SERVO,4.18 NM,5000RPM,SINGL,230V,BRK,6.1KG

Motion Control 2090-UXNFBMP-S03 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,MP,3M

CBL-139 Cable. SIMATIC T.I. 545, 555 Port 2 (RS-422)

IC600WD025 I/O Cable, 25 feet (7.5m)

IC800SKCI030 Interface Cable, S2K Aux. I/O Connector to 44A726268-001 Terminal Block, 3 Meter

OC647IFESGSR00900M iFIX Optn: ESig & ERec 900 I/O Server (M4 Part)

20AD065A3AYNADC0 PowerFlex 70 AC Drive 65 A at 50 Hp 20A

20DC730N0ENNBNANE PowerFlex 700S AC Drive 730 A 400 kW 20D

20P21AD045RA0NNN PowerFlex 45 A DC Drive

2711-NC21 PanelView 5 m to MicroLogix Cable

280-PWRM22F-M6 ArmorConnect 3-PH Power Media drop cable

SC-09 編程電纜

1492-MC6X10 IEC 6 x 10 mm Marker Card

1494U-D60 1494U 60A Switch and Mechanism

軟啟動器 3RW44536BC45

SIMATIC STEP 7 V14 6ES7822-1AA04-0XE5 Upgrade SIMATIC STEP 7 專業(yè)版 2006/2010 -> V14 Combo 浮動授權(quán)

1585D-M4UBDF-2 1585D Ethernet Media Patchcord

1756-IF6I ControlLogix 6 Point Isolated A/I Module

1796-CNET32 CONTROLNET BOX#3 DEMO,220V EUROPEAN STD.

194E-E25-1753 25 A 194E Load switch

2090-CFBM4DF-CDAF20 MP-Series 20m Feedback Cable

2090-KPBM4-06AA MP-Series Power and Brake Connector Kit

BC646CSCEMK Proficy ME LD-PC for QP-Ctrl with Global Care

GC646TRT150 Proficy GlobalCare Complete for Server 150 I/O Runtime System

HMI-BEZ-405 Stainless Steel Bezel: 12.1 inch (QPLCXXX0000)/ NEMA 4X

IC641CTL971 Control 90-70 Programmer with Paper Documentation Library

IC647IEC050 IEC 61850 Client - 50,000 points

IC660EBA021RR Ph B RTD Input Block 24/48Vdc Electronic Assembly

IC695HSC308 RX3i High Speed Counter, 8 channels. 16 configurable bs and 14 configurable ESCP outputs. Module supports high speed counting, b interrupts and programmable limit switch. Module requires PCI bus. Requires terminal block IC694TBxx32.

IC756WRE024K-22 DataViews Runtime for Windows 1-24, Per User, Korean, Version 2.2

FlexLogix System 1794-ASB2 FLEX I/O 2 MODULE 24V DC RIO ADAPTER

PLC-5/1771 System D1771-6.5.87 PLASTICS MOLDING MODULE CLAMP AND EJECT MODE MNL

Process Control 1757-PLXS300 PROCESSLOGIX 300 POINT SERVER LICENSE

Operator Interface 2711P-T7C4D2 PV PLUS 700, TOUCH, ENET, DC PS, EXT MEM

Support 9307-RSE8R SUPT REINSTATEMENT CONTRACT FOR 9307RSE8

Support GML-DCS SUPT RENEWAL CONTRACT FOR GMLDC