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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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1494F-DX400 400 A Disconnect Switch

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ET 200SP 6ES7155-6BA00-0CN0 IM 155-6 DP 高性能PROFIBUS接口模塊，含PROFIBUS快連接頭 (6ES7972-0BB70-0XA0)

1585D-D4TBJM-3 Micro D-Code, QD Style Ethernet Media

1747-OS401 SLC 5/04 Firmware Upgrade Kit

1794-AENTRXT Flex XT EtherNet/IP Adapter

194E-AA16E-PE-P11 194E Load switch

2080-IF4 Micro800 4 Point Analog Input Plug-In

2090-CSWM1DF-14AA11 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNNCC0 PowerFlex 70 AC Drive 20A

GC646MOP001 Proficy GlobalCare Complete for Logic Developer PC with View 8000 Tag Development Only

HE693ISOBLK DIN rail mounted cold junction compensation block for thermocouple inp ut modules.

IC609SJR100RR Series One Junior 115Vac In, 115/230Vac Out

IC647HSTSC10KM Server to Server Collector for Historian - Standard Server 10000 Points (M4 Key)

IC660BBA024RR Current Source Analog Block, 24/48Vdc Power

IC694MDL734CA Conbal Coated Output module 125VDC, 1amp, 6 point, isolated per point.

IC756WDH000 Dataviews Consulting per hour

MicroLogix 1500/1769 System 1769-PB4 24VDC INPUT P0WER SUPPLY: 4A @ 5VDC 2A @ 24VDC

PLC-5/1771 System 1771-DCM DIRECT COMMUNICATION MODULE

Distributed I/O 1797-IE8NF EX ANALOG INPUT MODULE, 16 BIT, 8 PT. NOISE FILTER

Operator Interface 2711P-K4M3D PV PLUS 400 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9323-PA1ER SUPT REINSTATEMENT CONTRACT FOR 9323PA1E

Support 9358-HSTS2300S SUPT RENEWAL CONTRACT FOR 9358HSTS2300

Support F1772-LWPSERD FIRMWARE UPGRADE FOR 1772-LWP PROCESSOR MODULE

RSI Software Products 9324-RLD300NXITE RSLOGIX 5000 STD., RSNETWORX BUNDLE, ITA

RSI Software Products 9304-WVR128D WINTELLIGENT VIEW 128 ADDITIONAL RUNTIME

RSI Software Products 9358-PLTM2600U5 UPGRADE: IN-SUPT: PLANTMETRICS 100 TO 200 WORKCELL

Motion Control 1756-M03SE 1756 3 AXIS SERCOS INTERFACE SERVO MODULE

A06B-0128-B575#7008 A6/3000 Servo Motor, 64K Serial Encoder

IC200UAL006-24 Qty of 24, 23 point PLC< (13) 24VDC In, (9) Relay Out, (1) 24VDC Out, (2) Analog In & (1) Analog Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for dtat retention. Battery not included.

IC752BDT100 DataPanel 240E, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock. Includes PC/104 capability.

MTR-1350-N-D-E-SRR Stepping Motor Nema34 Splashproof

ZA06B-0086-B203#0100 B22/2000HVis High Voltage Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD365A0ANNNNC0 PowerFlex 700 AC Drive 20B

20G11TC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-A2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module

140XTS00500 Quantum 7點(diǎn)端字條, IP20

FRN 0. 4E1S-4C 1. 1KVA 1.5A 0.4KW 3相AC380V/50Hz/60Hz

61F-GP-N 自動(dòng)給水或排水控制?電源:220VAC 需配插座 PF113A-E

1492-SPM3C250 MCB Supplementary Protector 25 A

軟啟動(dòng)器 3RW40462BB15

數(shù)字量輸出信號(hào)板 6ES7 222-1BD30-0XB0 SB 1222 DQ 4 x 24 V DC，200 kHz

150-SC1NBD SMC-50 SOLID STATE MOTOR CONTROLLER 210A

1734-TB3S POINT I/O Terminal Base

1783-NATR Configurable NAT router

193-ESM-VIG-100A-C97 E300/E200 100 Amp Sensing Module

20-750-I1B-E460F460 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA03 MP-Series 3m Servo Power Cable

2099-BM06-S Kinetix 7000 22kW Servo Drive

GA647IFCLNTSRO025 GCA iFIX iClientTS Read Only 50 PK Runtime Version

GP-0602NT-SDP8 GagePort Digital NT 2-port b (for Solartron Digital Probes)

IC5005TBX0030 PanelPC 15 inch Perbance Unit Deluxe with Windows XP

IC647HSTAE500M Alarm and Events Option for Historian - Standard Server 500 Points (M4 Key)

IC647SRVSSFQLTY PA SmartStart for Quality

IC693MDL741 12/24 Vdc Output, 0.5 Amp, Negative Logic (16 Points)

IC756HDV010K-97 DV Draw Development on HP/UX Op Sys, Korean, Version 9.7

Pico Controllers 1760-LDFC GFX CPU WITH INTRACONNECT

PLC-5/1771 System 1771-IVN LOW-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1791D-4CMCBL 24 VDC BLOCK I/O RIBBON CABLE, 4CM

Communications 1785-KA DATA HWY/DATA HWY PLUS INTERFACE MODULE

Operator Interface 2706-PCNETM CONTROLNET COMMUNICATION MODULE FOR 2706-P4X

Support 9701-VWMR075AR SUPT REINSTATEMENT CONTRACT FOR 9701VWMR075AENE

Support 9515-RSNHS050S SUPT RENEWAL CONTRACT FOR 9515RSNHS050ENE

EtherNet/IP Products 2711P-K6C20D PV PLUS 600 COLOR, KEYPAD, ETHERNET, DC PS

RSI Software Products 9301-2SE340FRU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9356-PRO2300U3R UPGRADE: OUT-SUPT: RSSQL STD.1500 TO PROF.1500 TAG

Motion Control 1326AB-B730E-S2L MOTOR,SERVO,460V,39.0NM,3350RPM,SINGL,IP67

4162-L-1 4162 Continuous Lens Kit. For (1) 4162

HMI-KPN-201 QUICKPANEL KEYPAD FOR 5" & 6"

IC693CPU352 CPU 352 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks, Hardware FLOATING POINT MATH), two built-in Serial Ports .22msec/K

SM1000XTC QUICKMARQUEE CABLE IBM XT PROGRAMMING