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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對(duì)模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對(duì)于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對(duì)常見的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿足對(duì)復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進(jìn)行模具加工前，需要進(jìn)行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進(jìn)行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對(duì)于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對(duì)數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對(duì)于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對(duì)于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

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1492-RAIFM8-3 Connection Products

存儲(chǔ)卡 6ES7952-1AL00-0AA0 RAM/2M

變送器 3RS11201DD20

1497-F-BAJK-3-N Control Circuit Transber

1606-XL60D Power Supply XL 60 W Power Supply

1762-L40BWAR MicroLogix 1200 40 Point Controller

188-K3D005-N Miniature Circuit Breaker 0.5 A

194L-HC4A-325 Actuator Handle For Load Switch

2090-CPBM7DF-06AA05 MP-Series 5m Power and Brake Cable

2090-XXNPMF-10S09 Kinetix Drives 9m Standard Cable

BC647TDV915 CIMPLICITY HMI Server 1500 I/O Development and Runtime System with Proficy GlobalCare

GC647PRTEE050 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 50 Users Ver 3.0

IC200MDL650LT INPUT 24VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT (LT)

IC646PCMS50 Proficy Change Management Electronic Signature Module 50 Pack

IC647MQP001 Machine Edition View for Quick Panel 1 user with USB Hardware key

IC677ABI004 IP67 Analog Input Expansion Base, 4 channels. Configurable, per channelcurrent measuring ranges 0 mA to 20 mA, 4 mA to 20 mA, +/-20 mA; voltage voltage measuring ranges:0 V to 10 V, ?10 V, 0 V to 5 V, +/-5 V

IC697PWR722RR Replacement Power Supply, 24 Vdc, 90 Watts

IC800SSI216D2 16 amp 230 VAC Devicenet S2K servo controller for S-series motors

SLC/1746 System 1747-L40B 40 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RUL05 VERSAVIEW CE FIRMWARE UPGRADE LICENSE

Application-specific products

Operator Interface 2711-B5A5L1 PV550 MONO KEY&TOUCH, RS232 (DH485)

Support 9303-3CS0E40R SUPP REINSTATEMENT CNTRCT FOR 9303-3CSOE40

Support 9371-WIREBLDR SUPT REINSTATEMENT CONTRACT FOR 9371WIREBLDE

ControlNet Products 2706-PCNETM CONTROLNET COMMUNICATION MODULE FOR 2706-P4X

RSI Software Products 9301-2SE2500JPU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (JP)

RSI Software Products 9358-BBKEY60ENE RSBIZWARE BATCH BACK-UP KEY 60 UNITS

Motion Control MPL-A4530K-MK24AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,230V,BRK,11KG

Motion Control 2090-XXNFMP-S02 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,2M

CBL-ER-AD-03 Aux Encoder Cable for S2K Sales Demo Case

IC641LCN057 Runtime license for DEC ALPHA/VMS

IC800SLMCONKITVLB Connector Kit, 3.5 kW to 5 kW S-Series Servo Motors with Brake

OIP-73005098RR OIP-DSP1-C with Right Angle Connector

20AE9P0A3AYNNNC0 PowerFlex 70 AC Drive 9 A at 7.5 Hp 20A

20DD300A0EYNBNANE PowerFlex 700S AC Drive 20D

20SD1K0NEM PowerFlex 1000 A SCR Bus Supply

2711P-B6C5A8 PanelView Plus 6 6 Clr/Touch AC RS232

280-PWRM35A-M8 ArmorConnect 8 Meter M35 Patchcord

CPM1A-8ED 8點(diǎn)擴(kuò)展 輸入單元

1492-MN83 IEC 10 x 10 mm Marker Card

1494V-RA2 Connecting Rod