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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動設(shè)計(jì)，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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1494F-N20 Master Door Interlock Kit

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ET 200SP 6ES7131-6BF00-0AA0 DI 8x24VDC 基本型， 基座單元類型 A0

1585D-E4TBDE-2 Micro D-Code, QD Style Ethernet Media

1753-HHT GuardPLC Handheld Terminal

1794-IB16D Flex 16 Point Digital Input Module

194E-AA20EX-6 194E Load switch

2080-LC20-20QBBR Micro820 20 I/O ENet/IP Controller (RTB)

2090-CSWM1DF-14AA25 Kinetix Cable Single DSL 2090-Series

20AC3P5A0AYNANC1 PowerFlex 70 AC Drive 20A

GC646MPPS50 Proficy GlobalCare Complete for Logic Developer - PLC Professional - 50 Seat Site License

HE693OIU907 Full-sized Genius VF OIU powered by 80-240VAC

IC610CHS100RR Rack, Non-Expandable, 115/230Vac Power Supply HiCap (5 Slots)

IC647HSTSC300M Server to Server Collector for Historian - Standard Server 300 Points (M4 Key)

IC660BBA104 Block 115Vac/125Vdc Analog Current Source 4 Inputs / 2 Outputs

IC694MDL754CA Conbal Coated. 12/24VDC Output (0.75 amps/point)Module 32 point. Requires terminal block IC694TBBx32 box style or IC694TBSx32 spring clamp. Terminal block is sold seperaby. Output response Time is 0.5ms.

IC756WDJ009K-22 DV Development Sys VB and Java, Korean, Version 2.2

MicroLogix 1500/1769 System 9399-RLD300GR RSLOGIX 5000 GETTING RESULTS GUIDE

PLC-5/1771 System 1771-P2 POWER SUPPLY, 6.5A, 120/220V AC

Distributed I/O 1794-CE1 EXTENDER CABLE FOR TERMINAL BASES, 1FT/.3M

Operator Interface 2711P-B6C8A PV PLUS 600 COLOR, KEY/TOUCH, DH+, AC PS

Support 9323-PA2ES SUPT RENEWAL CONTRACT FOR 9323PA2E

Support 9358-MTRCK02R SUPT REINSTATEMENT CONTRACT FOR 9358MTRCK02ENE

Support F1772-LXSERC FIRMWARE UPGRADE FOR 1772-LX PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD600ESE RSLOGIX 5000 FULL EDITION, SPANISH

RSI Software Products 9305-RSVADFCDEE RSVIEW32 ACTIVE DISPLAY FLOATING CLIENT (GERMAN)

RSI Software Products 9358-SCHVWENE RSBIZWARE SCHEDULER VIEW

Motion Control 2094-AM01 MODULE, AXIS, 200/230V, 9A INV.

A06B-0147-B075#7076 A22/2000 Servo Motor, IP67 Sealing, 64K Serial Encoder

IC200UDD212 28 point PLC,(16) 12VDC In, (12) 12VDC Out 0.70 A, 12VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752CBT000 Mature, order QuickPanel instead.DataPanel 320T MB (Mono Base): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock.

MTR-1N31-I-E-A-S-0RR Stepping Motor Nema34

ZA06B-0115-B203#0100 B0.5/6000is Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD3P4A3AYNANC1 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TE395AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B5P0 PowerFlex 520 0.75kW (1Hp) Power Module

372SPU47401V26 Quantum Concept 軟件,XL 版本,V2.6

FRN 0.2E1S-7C 0.57?KVA 1.5A 0.2KW 單相AC220V/50Hz/60Hz

GP675-TC11

1492-SPM3C630-N MCB Supplementary Protector 63 A

軟啟動器 3RW40461BB14

輸入仿真器 6ES7 274-1XF30-0XA0 8 位置仿真器

150-SCMD SMC-50 CONTROL MODULE 100-240 VAC

1738-485ASCM12 ArmorPoint ASCII Interface

1783-US4T1F Stratix 2000 4+1 port unmanaged switch

193-ETN E1 Plus EtherNet/IP Commnication Module

20-750-MNT2-F9 PF755 FR9,IP00,PANEL MOUNTING KIT

2090-CPWM7DF-16AA60 MP-Series 60m Servo Power Cable

20A-PUB-IN1-EN PF70 INSTALLATION PUB KIT,ENGLISH

GA647IFESGRN00075 GCA iFIX Optn: ESig & ERec 75 I/O Run

GP-2104NTSB GagePort Digital NT 4-port b - Sales BOM.

IC5105KAX0000 15 Inch Panel-C Industrial Computer - Unbundled - w/ Windows XP

IC647HSTCC1500KM Calculation Collector for Historian - Standard Server 1,500,000 Points (M4 Key)

IC647SYLM SYL:Square D Syb

IC693MDL752CA Conbal Coated Output module, 5/12-24VDC, 32 point NEG logic.

IC756LDV000J-97 DV Development - Inb/Linux RedHat Op Sys, Japanese, Version 9.7

Pico Controllers 1760-DU GFX DISPLAY WITH OUT BUTTONS

PLC-5/1771 System 1771-OBNK CONFORMALLY COATED, HIGH-TRU OUTPUT MODULE

Distributed I/O 1791R-8B8P RIO 24VDC COMPACTBLK, 8 IN SINK 8 OUT SOURCE, BASE

Communications 1786-BNCP CONTROLNET BNC COAXIAL CONNECTOR

Operator Interface 2706-PENET1 ETHERNET TCP/IP MODULE FOR COMMUNICATION FROM A PC

Support 9701-VWSB250AS SUPT RENEWAL CONTRACT FOR 9701VWSB250AENE

Support 9324-RL0100DER SUPT REINSTATEMENT CONTRACT FOR 9324RL0100DE

EtherNet/IP Products 2711P-K12C4B1 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, STD MEM

RSI Software Products 9301-2SE340KOU1R RSVIEW32 RNTM 1500-32K UPG OUT-SUPT (KO)

RSI Software Products 9356-PRO2350U3R UPGRADE: OUT-SUPT: RSSQL STD.1500 TO PROF.5000 TAG

Motion Control F-4030-Q-H04AA MOTOR/ENCODER/BRAKE