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HAIMER Safe-Lock 翰默確保了刃具的安全夾持。刀柄中的特殊的定位鍵和立銑刀柄部的螺旋槽實現(xiàn)了完美的配合，由此產(chǎn)生了摩擦夾持力和一套有效的鎖緊系統(tǒng)。該系統(tǒng)可以有效的防止立銑刀從刀柄中被拔出，而且通過提高轉(zhuǎn)速實現(xiàn)效率提升并且提高刃具壽命。

但是，Safe-Lock安全鎖防掉刀系統(tǒng)已經(jīng)成為立銑刀夾持領(lǐng)域的一個事實上的標(biāo)準(zhǔn)。在Safe-Lock安全鎖防掉刀系統(tǒng)面世的十年中，這種刀具夾持方式已經(jīng)被反復(fù)驗證，是一種比傳統(tǒng)的強力型銑削刀柄和側(cè)固式刀柄優(yōu)秀的立銑刀的夾持方式。一大批安全鎖系統(tǒng)的專利合作伙伴也證實這個系統(tǒng)的優(yōu)越性，他們中有許多刃具和刀柄制造領(lǐng)域的全球領(lǐng)軍者，例如：Walter, Widia, Sandvik Coromant, Seco Tools, Sumitomo,Kennabl, Helical, Emuge Franken, Data Flute, Niagara, OSG 和 Mapal。在2017年中，Iscar 和Ingersoll也決定提供帶安全鎖結(jié)構(gòu)的刃具。在過去的幾年中，帶Safe-Lock安全鎖系統(tǒng)的熱縮式、筒夾式和液壓式刀柄的產(chǎn)品范圍更大了。除了Kennabl正在提供帶Safe-Lock安全鎖系統(tǒng)的液壓式刀柄以外， Mapal已經(jīng)在推廣他們的帶Safe-Lock安全鎖系統(tǒng)的液壓式刀柄。

Andreas Haimer, HAIMER GmbH翰默集團總經(jīng)理解釋道: “我們?yōu)镾afe-Lock安全鎖防掉刀系統(tǒng)在重載和粗加工銑削領(lǐng)域建立的新標(biāo)準(zhǔn)而自豪，而且該系統(tǒng)在其它銑削領(lǐng)域也越來越重要，例如：擺線銑削。我們也為我們的新的專利合作伙伴而高興，他們協(xié)助我們擴大了Safe-Lock安全鎖產(chǎn)品的范圍，惠及了更多的最終用戶。

在航空航天行業(yè)的成功

Safe-Lock安全鎖系統(tǒng)是應(yīng)重載銑削加工的需求而出現(xiàn)的，這是航空航天和能源行業(yè)每天要面對的挑戰(zhàn)。各種創(chuàng)新的材料，例如：各種鈦合金，他們不僅質(zhì)量輕，而且非常強韌，耐腐蝕且難切削。這些新材料不僅影響機床的設(shè)計和切削加工工藝，而且挑戰(zhàn)著切削加工時使用的刃具和刀柄。

很多零件是由一塊實心的毛坯材料加工而成的，在銑削過程中高達90%的材料被去除了。為了在確保經(jīng)濟性和高品質(zhì)的前提下提高材料去除率，必須優(yōu)化現(xiàn)有的加工工藝，因而低轉(zhuǎn)速、大扭矩和大進給的高效切削方案被選中了，但是在高效切削加工中立銑刀受到了更大的拔出力。在很高的切削阻力和極高的進給率的共同作用下，立銑刀在刀柄中的蠕動產(chǎn)生了，最終導(dǎo)致立銑刀被從刀柄中拔出的風(fēng)險增加了。對高精度的刀柄的影響尤其大，例如：熱縮式、液壓式和強力銑削式刀柄。

結(jié)果是Safe-Lock安全鎖系統(tǒng)在航空航天行業(yè)獲得了廣泛的應(yīng)用。Alexander Steurer, 來自慕尼黑MTU航空發(fā)動機公司的資深數(shù)控程序經(jīng)理如此解釋該公司采用翰默產(chǎn)品的決定：“通過使用翰默公司的安全鎖和熱縮技術(shù)，即使我們在銑削極具挑戰(zhàn)性的高溫合金時，也能夠確保工藝安全性。在加工框架結(jié)構(gòu)件和殼體時，這是在保證工藝安全性的同時獲得較高的自動化的前提條件。”

安全鎖系統(tǒng)結(jié)合了防拔出保護和最高的同心度，因此在金屬切削加工中減少了振動，獲得平穩(wěn)的加工。通過提高切削深度和走刀量，材料去除率獲得顯著的提高。得益于翰默熱縮刀柄的跳動精度的提高，刀具壽命最高可以提升50%。

對稱的安全鎖設(shè)計確保3μm 的跳動精度、最佳的動平衡精度和簡單的進行刀具長度預(yù)調(diào)的可能性，這三個價值巨大的優(yōu)勢是MTU使用翰默的系統(tǒng)替代原先使用的Whistle Notch 斜側(cè)固或者Weldon側(cè)固刀柄系統(tǒng)的原因。原先的這些系統(tǒng)也能夠防止刀具被從刀柄中拔出，但是這兩種系統(tǒng)都是不對稱的設(shè)計，從而導(dǎo)致較差的徑向跳動和動平衡精度。
 

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RSI Software Products 9399-EVENTMSTRUG RSEVENTMASTER USER GUIDE

Motion Control 2098-DSD-030X-DN DRIVE, 15A/30A, ULTRA3000 W/DEVICENET/INDEX

BC5008TAN0000 18 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC300DAC102 4 channel Analog Outputs, Current (4-20mA), 14 bit

IC752ECD450RR Display Station 1463 - 14" VGA (640x480) resistive touch screen, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-3S45-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6093-H102 Beta series SVU-20 amplifier rated 20 amp and 200/230 VAC

20BF142A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A1P6N104 PowerFlex 523 0.2kW (0.25Hp) AC Drive

2711P-T10C4A8 PanelView Plus Terminal

FRN160P11S-4CX 232KVA 304A 160KW 3相AC380V/50Hz/60Hz

1492-JD3SS 2.5 square mm Internal Component Block

1492-W4-OR IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40766BB34

安全 CPU 模塊 6ES7 510-1SJ01-0AB0 SIMATIC S7-1500F，CPU 1510F-1 PN CPU 中央處理單元，150KB 工作存儲區(qū)，750KB 數(shù)據(jù)存儲區(qū)

156-B30AA1 30 A Contactor

1746-IA8 SLC 8 Point AC Input Module

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193-T1APM DIN Rail/Panel Mounting Adaptor

20-FR10845 PowerFlex 700S/H Fan Transber

2090-CSBM1DF-14AA15 Kinetix Cable Single DSL 2090-Series

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GP647IFSTDV00150 GCP iFIX Std HMI 150 I/O Dev

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IC647HSTCS75KM Historian Enterprise Corporate Server 75000 Points (M4 Key)

IC647TTSM TTS:Toshiba Prosec T-Series

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