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PXI-6115

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HAIMER Safe-Lock 翰默確保了刃具的安全夾持。刀柄中的特殊的定位鍵和立銑刀柄部的螺旋槽實(shí)現(xiàn)了完美的配合，由此產(chǎn)生了摩擦夾持力和一套有效的鎖緊系統(tǒng)。該系統(tǒng)可以有效的防止立銑刀從刀柄中被拔出，而且通過提高轉(zhuǎn)速實(shí)現(xiàn)效率提升并且提高刃具壽命。

但是，Safe-Lock安全鎖防掉刀系統(tǒng)已經(jīng)成為立銑刀夾持領(lǐng)域的一個(gè)事實(shí)上的標(biāo)準(zhǔn)。在Safe-Lock安全鎖防掉刀系統(tǒng)面世的十年中，這種刀具夾持方式已經(jīng)被反復(fù)驗(yàn)證，是一種比傳統(tǒng)的強(qiáng)力型銑削刀柄和側(cè)固式刀柄優(yōu)秀的立銑刀的夾持方式。一大批安全鎖系統(tǒng)的專利合作伙伴也證實(shí)這個(gè)系統(tǒng)的優(yōu)越性，他們中有許多刃具和刀柄制造領(lǐng)域的全球領(lǐng)軍者，例如：Walter, Widia, Sandvik Coromant, Seco Tools, Sumitomo,Kennabl, Helical, Emuge Franken, Data Flute, Niagara, OSG 和 Mapal。在2017年中，Iscar 和Ingersoll也決定提供帶安全鎖結(jié)構(gòu)的刃具。在過去的幾年中，帶Safe-Lock安全鎖系統(tǒng)的熱縮式、筒夾式和液壓式刀柄的產(chǎn)品范圍更大了。除了Kennabl正在提供帶Safe-Lock安全鎖系統(tǒng)的液壓式刀柄以外， Mapal已經(jīng)在推廣他們的帶Safe-Lock安全鎖系統(tǒng)的液壓式刀柄。

Andreas Haimer, HAIMER GmbH翰默集團(tuán)總經(jīng)理解釋道: “我們?yōu)镾afe-Lock安全鎖防掉刀系統(tǒng)在重載和粗加工銑削領(lǐng)域建立的新標(biāo)準(zhǔn)而自豪，而且該系統(tǒng)在其它銑削領(lǐng)域也越來越重要，例如：擺線銑削。我們也為我們的新的專利合作伙伴而高興，他們協(xié)助我們擴(kuò)大了Safe-Lock安全鎖產(chǎn)品的范圍，惠及了更多的最終用戶。

在航空航天行業(yè)的成功

Safe-Lock安全鎖系統(tǒng)是應(yīng)重載銑削加工的需求而出現(xiàn)的，這是航空航天和能源行業(yè)每天要面對(duì)的挑戰(zhàn)。各種創(chuàng)新的材料，例如：各種鈦合金，他們不僅質(zhì)量輕，而且非常強(qiáng)韌，耐腐蝕且難切削。這些新材料不僅影響機(jī)床的設(shè)計(jì)和切削加工工藝，而且挑戰(zhàn)著切削加工時(shí)使用的刃具和刀柄。

很多零件是由一塊實(shí)心的毛坯材料加工而成的，在銑削過程中高達(dá)90%的材料被去除了。為了在確保經(jīng)濟(jì)性和高品質(zhì)的前提下提高材料去除率，必須優(yōu)化現(xiàn)有的加工工藝，因而低轉(zhuǎn)速、大扭矩和大進(jìn)給的高效切削方案被選中了，但是在高效切削加工中立銑刀受到了更大的拔出力。在很高的切削阻力和極高的進(jìn)給率的共同作用下，立銑刀在刀柄中的蠕動(dòng)產(chǎn)生了，最終導(dǎo)致立銑刀被從刀柄中拔出的風(fēng)險(xiǎn)增加了。對(duì)高精度的刀柄的影響尤其大，例如：熱縮式、液壓式和強(qiáng)力銑削式刀柄。

結(jié)果是Safe-Lock安全鎖系統(tǒng)在航空航天行業(yè)獲得了廣泛的應(yīng)用。Alexander Steurer, 來自慕尼黑MTU航空發(fā)動(dòng)機(jī)公司的資深數(shù)控程序經(jīng)理如此解釋該公司采用翰默產(chǎn)品的決定：“通過使用翰默公司的安全鎖和熱縮技術(shù)，即使我們?cè)阢娤鳂O具挑戰(zhàn)性的高溫合金時(shí)，也能夠確保工藝安全性。在加工框架結(jié)構(gòu)件和殼體時(shí)，這是在保證工藝安全性的同時(shí)獲得較高的自動(dòng)化的前提條件?！?br />
安全鎖系統(tǒng)結(jié)合了防拔出保護(hù)和最高的同心度，因此在金屬切削加工中減少了振動(dòng)，獲得平穩(wěn)的加工。通過提高切削深度和走刀量，材料去除率獲得顯著的提高。得益于翰默熱縮刀柄的跳動(dòng)精度的提高，刀具壽命最高可以提升50%。

對(duì)稱的安全鎖設(shè)計(jì)確保3μm 的跳動(dòng)精度、最佳的動(dòng)平衡精度和簡單的進(jìn)行刀具長度預(yù)調(diào)的可能性，這三個(gè)價(jià)值巨大的優(yōu)勢(shì)是MTU使用翰默的系統(tǒng)替代原先使用的Whistle Notch 斜側(cè)固或者Weldon側(cè)固刀柄系統(tǒng)的原因。原先的這些系統(tǒng)也能夠防止刀具被從刀柄中拔出，但是這兩種系統(tǒng)都是不對(duì)稱的設(shè)計(jì)，從而導(dǎo)致較差的徑向跳動(dòng)和動(dòng)平衡精度。
 

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