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PXI-8512/2,

PXI-8512/2

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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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Operator Interface 2711E-K10C6 PANELVIEW 1000E KEYPAD TERMINAL, 10.4" FLAT PANEL

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Support 9381-PP250ENR SUPT REINSTATEMENT CONTRACT FOR 9381PP250EN

DeviceNet Products 1791D-8B8P DNET 24VDC CBLOCK I/O,8 IN SINK 8 OUT SOURCE, BASE

RSI Software Products 9301-2SE3350ESU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-PBRENT01ENE RSBATCH NT FOR PROCESSLOGIX REPORT EDITOR

Motion Control MPL-B860D-SJ24AA MOTOR,SERVO,83.0NM,2000RPM,SINGL,460V,BRK

Silver Series 1398-DDM-009-DN DRIVE,15A PEAK, ULTRA 100 W/DNET

HE660BGM424 Genius BASIC Prog. Co-processor with RS-232 and RS-422/485 ports

IC646TJV000 CIMPLICITY?Tracker Display-Inb

QDA-EDT-001/L QuickDesigner Lite (download cable NOT included)

ST-3114 STXi analog b module 4 Channels, 0~20mA, 12-bit

20BC105A0AYNANC0 PowerFlex 700 AC Drive 20B

20F14NC260AN0NNNNN PowerFlex 753 AC Packaged Drive

22A-B2P3F104 PowerFlex 4 0.4 kW (0.5 Hp) AC Drive

140CPS12420C Quantum LMS AC PS 115/230V RED CC

284D-FHD2P3B-10-CR-DB-SB DeviceNet Variable Frequency Drive

CJ1W-PA205R 電源單元100-240VAC,輸出能力：5A,5VDC

1492-RIFM20F-F120-2 Connection Products

上位網(wǎng)卡 6GK1561-1AA01 CP5611,PCI 卡，用于臺(tái)式機(jī)

變送器 3RS17001AD00

1497A-A10-M6-0-N Control Power Transber

1606-XLP100F Power Supply XLP 100 W Power Supply

1764-MM3 MicroLogix 1500 Memory Module

188-K4B200 Miniature Circuit Breaker 20 A

194L-HE6E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF40 40 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S40 Kinetix Drives 40m Standard Cable

CA-870-2 Adapter for True Position probe to GP-3102NT GagePort.

GC647SES010 GCScheduler Server Medium

IC200PKG103 I/O starter kit DeviceNet NIU

IC646TBLCLT002 Proficy Troubleshooter for Inbligent Historian Standard, Enterprise and Corporate Clients Access 2 Users

IC647NCN020 CIMPLICITY HMI for CNC Additional Connection

IC690CBL714 Cable, Dual-port, Multi-drop SNP

IC698ACC701 RX7i CPU Lithium Battery and Spare Door

IC800VMA022 200 W VersaMotion servo amplifier

SLC/1746 System 1746-C7 6-INCH RACK INTERCONNECT CABLE

Industrial Computers 6181P-17TPXPHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 17-INCH

Application-specific products 9358-PBPC30ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 30 UNITS

Operator Interface 2711-K5A3L1 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

Support 9301-2SE2100PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE2100PT

Support 9500-CPAKPMENS SUPT RENEWAL CONTRACT FOR 9500CPAKPMEN

ControlNet Products 9904-CNA10M CONTROLNET CNA10M ASIC (BOX OF 66)

RSI Software Products 9301-2SE2503FRE RSVIEW32 WORKS 100K WITH RSLINX (FRENCH)

RSI Software Products 9358-BEPNT60U1 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 03 TO 60

Motion Control MPL-A520K-SK22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,230V,11.3KG

Motion Control 2090-XXNPMP-14S25 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,25M

GC646MDA000 Proficy GlobalCare Complete for View Development/Runtime 8,000 I/O""

IC641SWM336 LM 90-30/20 ver. 4.02, multi-language, Std. Comm., disks + paper docs.

IC800SSI228P2 28 Amp S2K Series Amplifer/Controller with Profubus, 230 VAC

PSPC-DC Prof Shop Floor SPC DC 1 User

20BB154A0ANNANC0 PowerFlex 700 AC Drive 20B

20DF920N0ENNBNANE PowerFlex 700S AC Drive 920 A 900 kW 20D

2198-DB08-F Kinetix 5500 8A Line Filter

2711P-K6C20A8 PanelView Plus 6 6 Grayscale Keypad DC

280-PWRM35E-M10 ArmorStart Three-Phase Power Media

C60P-CDR-AE C60P主機(jī)，32點(diǎn)入，28點(diǎn)出?（繼電器）.已停產(chǎn) 替換品：CPM2AE-60CDR-A-V1

1492-MS6X12V11-20 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 321-1FH00-0AA0 DI/16 110/230VAC，光電隔離，20pin 前連接器

行程開(kāi)關(guān) 3SE53122SF12

運(yùn)行版軟件 6AV2105-2FF04-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 2048 PowerTags -> Runtime 專業(yè)版 2048 PowerTags V14

1585J-M8CBJM-1 RJ45 Ethernet Media

1756-PB72K ControlLogix DC Power Supply

188-K1D005-N Miniature Circuit Breaker 0.5 A

194E-Y100-1753-6N 100 A 194E Load switch

2090-CFBM7DF-CEAF50 50 m Length SpeedTec Flexible Cable

2090-UXNFBMP-S09 MP-Series 9 m Length Feedback Cable

BC646TDV935 Server 35,000 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00900 GCC iFIX Optn: ESig & ERec 900 I/O Run

IC200ALG630 Analog b 16 bit Thermocouple, 7 channel

IC646MDG001 GE FANUC SRTP OPC Server

IC647IFPRRN00900M iFIX Profsnl SCADA 900 I/O Runtime (M4 Part)

IC660TBA106 Terminal Assembly for IC660BBA106

IC697CMM711 Communications Coprocessor, CCM, RTU, SNP, and SNPx Protocols

IC800MCUB12160XE 50 oz-in stepping Motorcube with pulse/direction interface and encoder feedback

ControlLogix/1756 System 1756-IB16D 10-30 VDC DIAGNOSTIC INPUT 16 PTS (36 PIN)

Industrial Computers 6182H-7TRH15D VVCE 700, TOUCH, STD MEM, CNET, DC

Process Control 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS

Operator Interface 2711P-RAK12S PVP/VVCE1250 KEY/COMB TO PV1400 KEY ADAPTER

Support 9352-WM9300S SUPT RENEWAL CONTRACT FOR 9352WM9300

Support 9330-RSRRTENS SUPT RENEWAL CONTRACT FOR 9330RSRRTEN

ControlNet Products 1786-TNCLP4 CONTROLNET TNC COAXIAL CONN - PLUG TO PLUG

RSI Software Products 9301-2SE235JPU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9355-WABDEE RSLINX PRO - GERMAN

Motion Control MPL-A310F-SK22AA MOTOR,SERVO,1.58NM,3000RPM,SINGLE,230V,3.1KG

Motion Control 2090-DANFCT-S03 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 03M

BC647MBT001 Machine Edition Traditional Development Suite with Proficy GlobalCare Complete and a hardware key

IC5002TAN0000 12" Inbligence Industrial PC, Standard Series WinNT

IC800CBL064 Use IC800CBL067 for New Applications: B0.5/3000 Motor Power Cable, 14 Meters

OC647APS30100 CSense Predictive Soft Sensor 100 KPI's

20AD014A3AYYADC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC105A0EYNANANE PowerFlex 700S AC Drive 20D

20G1AND361AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-D017N114 PowerFlex 527 7.5kW (10Hp) AC Drive

280-MTRF22-M4 ArmorConnect Motor Flex Cable

FX1S-20MR-001 主機(jī)12點(diǎn)入/8點(diǎn)出 繼電器輸出

1492-M5X10H61-70 Connection Products

1494H-BN3H2 Heavy Duty Fusible Safety Discon Switch

軟啟動(dòng)器 3RW44446BC35

ET 200SP 6ES7 134-6PA20-0BD0 AI 電能測(cè)量，480VAC，標(biāo)準(zhǔn)型，基座單元類型 D0

1585D-M4TBDM-10 Micro D-Code, QD Style Ethernet Media

1756-CNBRK ControlLogix Communication Module

1794-OA16 Flex 16 Point Digital Output Module

194E-CA32E-P11-PE 194E Load switch

2080-USBADAPTER Micro810 USB Adapter

2090-DANBT-18S02 TL-Series 2 m Length Brake Cable

20AC5P0A3AYYNCC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSS005 Proficy GlobalCare Complete for Logic Developer - State Standard - 5 Pack

HE693THM166 16 ch. J, K, N, T, E, R, S, B, C 0.5 degC resolution, C/F units, 16 a larms

IC630CPU301RR CPU/Programmer Unit, 4K Words

IC647HSTSS30KM Historian Standard Server 30000 Points (M4 Key)

IC660BLA020 Cover w/Label for IC660BBA020

IC695ALG608RS Refurbished Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V

IC756WDV009E-22 DV Development Sys Visual Basic, English, Version 2.2

CompactLogix System 1769-IF8 8 CHANNEL ANALOG VOLTAGE/CURRENT INPUT MODULE

PLC-5/1771 System 9399-FW5DDGRDE RSLGIX FRAM'WK DIAG.DEVEL.GET'G RESULTS GUIDE(GERM

Distributed I/O 1799-DSSCON D-SUB(50) I/O MATING CONNECTOR (SOLDER)

Operator Interface 2711P-T6C3A PV PLUS 600 COLOR, TOUCH, DH485, AC PS

Support 9341-L5200S SUPT RENEWAL CONTRACT FOR 9341L5200

Support 9358-PBEPB60S SUPT RENEWAL CONTRACT FOR 9358PBEPB60ENE

Support F1779-KFMRSERA FIRMWARE UPGRADE FOR 1779-KFMR COMMUNICATION MODUL

RSI Software Products 9301-2SE2100ZHE RSVIEW32 WORKS 150 (CHINESE)

RSI Software Products 9701-VWMR075AFRE RSVIEW ME STATION RT 75 DISP-WINDOWS 2000 (FRENCH)

RSI Software Products 9363-PORTAL RSPORTAL SERVER APPLICATION

Motion Control 2098-DSD-030X DRIVE, 15A/30A, ULTRA3000 W/INDEXING

A81L-0001-0101#C Ac Line Filter, 10.5 KW

IC200UEX636 6 channel Analog expansion. (4) Analog bs & (2) Analog outputs. 120/240 VAC Power Supply (includes IC200CBL501)