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PCI-6259,

PCI-6259

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鐵路工業(yè)是切削刀具的主要消費領(lǐng)域之一，伊斯卡公司正在加強其作為這一重要領(lǐng)域復雜項目供應商的作用，以滿足設定解決方案的需求，提高生產(chǎn)效率，縮短加工時間，降低成本——實現(xiàn)這些目標需要提供各種標準的和量身定制的解決方案。加工鐵路工業(yè)零件對制造商和刀具供應商來說都是一個挑戰(zhàn)，他們必須面對很多制約因素：例如較大尺寸的工件，復雜的結(jié)構(gòu)及最終加工輪廓；同時需要去除大量的材料，確?？深A期的刀具壽命，并避免高昂的維護成本。

為每一作業(yè)選配適合的刀具和刀片時，需要考慮許多因素：例如要加工的材料類型、工件的狀態(tài)、相關(guān)機床及其狀態(tài)和功率特性，以及夾具等。最理想的刀具開發(fā)的核心要素就是創(chuàng)建一個虛擬的加工環(huán)境，模擬加工工藝和切削參數(shù)，確保生產(chǎn)的刀具能夠克服材料和生產(chǎn)的制約，并為鐵路零件制造商們的特定需求提供最佳解決方案。

舉例來說，考慮如何使新刀具和加工工藝適用于加工轉(zhuǎn)向架部件和轉(zhuǎn)轍器是很有用的。在鐵路工業(yè)，轉(zhuǎn)向架主要用于三大類型鐵路：城市交通軌道、客運鐵路和貨運鐵路。轉(zhuǎn)轍器是最常用鐵路零件之一，在渡線、菱形交叉和三開道岔處都會配備典型的轉(zhuǎn)轍器。
旋轉(zhuǎn)刀具

鐵路零件加工的許多操作都要用到旋轉(zhuǎn)刀具，尤其是進行銑削和鉆削加工。在銑削中，由于需大量去除材料，所以需要用到可轉(zhuǎn)位錐形玉米銑刀用于仿形加工。采用立裝刀片的銑刀具有更大的可能性提高其強度，并確保能排布更多刀片進而提高生產(chǎn)效率。在許多案例中，銑削鐵路零件需要用到高可達性具有不同懸伸的刀具。模塊式套式玉米銑刀的設計結(jié)構(gòu)提供了一種靈活又經(jīng)濟的解決方案，可用于替代整體式大規(guī)格玉米銑刀。
T490——模塊化解決方案

套式玉米銑刀

基體模塊和加長模塊的組合確保能提供不同切削長度的套式玉米銑刀。模塊式玉米銑刀組合的另一個優(yōu)勢是提高了對操作的掌控性。由于玉米銑刀的端面刀片列于銑刀前端面，不僅要進行側(cè)銑，還要進行面銑，所以與其他刀片相比，它們的載荷更大，磨損也更嚴重。在一體式銑刀中，端面刀片的突然破損會對刀體造成嚴重損壞，甚至無法繼續(xù)作業(yè)。在模塊化組件中，每一損壞的模塊都是可以單獨更換的，從而實現(xiàn)高效操作并延長了刀具壽命。
所有新型刀具均采用內(nèi)冷卻通孔設計，從而延長刀具壽命，并改善槽銑、深方肩銑等棘手加工領(lǐng)域的排屑。這對立裝夾持刀具尤為有價值，因為采用特制仿形玉米銑刀確保能縮短加工周期。

在一些案例中，轉(zhuǎn)轍器的輪廓僅需一次進刀即可完成；在另一些案例中，有必要將加工劃分成多次進刀才能獲得具有正確尺寸的準確形狀和直徑。
面銑刀

以新推出的T890系列作為粗銑加工和半精銑加工面銑刀的代表，它配備了帶8個切削刃的立裝夾緊刀片，可用于轉(zhuǎn)轍器和轉(zhuǎn)向架殼體的面銑和方肩銑加工。該刀片具有不同幾何形狀，適用于切削各種工程材料。

大進給加工銑刀FFQ4

這是一款新型大進給銑刀，夾持帶4個切削刃的單面方刀片，在低功率機床或大懸伸的加工應用時，可降低切削力。刀具有不同的設計配置：40至100毫米直徑的套式銑刀，和較小直徑的立銑刀及銑刀頭。刀具適用于粗加工，應用于加工平面、型腔和凹槽， 還能以直線進刀或螺旋線進刀的方式進行坡走銑加工。
鉆削

傳統(tǒng)的橋式設備有時需采用大懸伸加工，并且鉆頭通常需要在剛性降低的條件下進行鉆削作業(yè)。新型束魔變色龍鉆（SUMOCHAM）由可換式刀頭、圓柱柄和內(nèi)冷卻通孔組成，可實現(xiàn)大進給鉆孔加工、高精度和良好的表面光潔度。
 

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