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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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GP647IFPRSR00900 GCP iFIX Profsnl SCADA 900 I/O Srv

IC600CB512RR Expanded Logic Control

IC647HSTCS5000KM Historian Enterprise Corporate Server 5,000,000 Points (M4 Key)

IC647TSSRV025 Proficy Troubleshooter 25 User Server License

IC693PWR331CA Conbal Coated Power Supply 24VDC, added capacity

IC756RDV000E-99 DV Development - Irix Op Sys, English, Version 9.9

MicroLogix 1000/1761 System 1761-RPL-DIN REPLACEMENT DIN LATCHES (SET OF 2)

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Distributed I/O 1794-ASB2 FLEX I/O 2 MODULE 24V DC RIO ADAPTER

Communications 9355-WABCENE RSLINX C SDK FOR ALLEN-BRADLEY, CD

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RSI Software Products 9324-RL01U3ESER UPGRADE: OUT-SUPT: SPANISH RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500ZHU1 RSVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9356-STD2350U3 UPGRADE: IN-SUPT: RSSQL STD 1500 TO STD 5000 TAG

Motion Control Y-2006-1-H00AA MOTOR,SERVO,0.69 NM,4500RPM,ENCDR,115V,1.72KG

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IC200CPU002 CPU 20K USER PROG 1.80MSEC/K BOOLEAN ONE RS232 AND ONE RS485 SERIAL PORTS

IC694MDL931 OUTPUT MODULE RELAY 3AMP FORM B-C 8 POINT ISOLATED

MSI-WEB-43 Web or Excel Reping Clients-43

VSPCSE-IMP50 VisualSPC SE Importer, 50 license pack.

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20G11LC910JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-E3P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

490NAE91100 Quantum Profibus DP Tap 備用

291D-FAZ-G2 Direct Online Reversing Starte

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1492-SPM2D010 MCB Supplementary Protector 1 A

軟啟動(dòng)器 3RW30371BB14

電機(jī)啟動(dòng)器 3VU16400CJ00

150-F251NCDB SMC Flex Smart Motor Controller

1732E-16CFGM12QCR ArmorBlock 16 Point Configurable QC

1771-P6S 1771 Power Supply

193-EEED E1 Plus 5.4-27 A IEC Overload Relay

199-MSMV1 Surge Suppressor

2090-CPWM7DF-08AF05 5 m Length SpeedTec Pwr and Brake Cable

2097-F6 Kinetix 300/350 15.0 A Line EMI Filter

EN84-2481-3040M 1000 ft., Proplex Stranded Ethernet Cable

GFK-1534 Manual VersaMax Profibus-DP Network Communications

IC220ALG320 ANALOG OUT, 16 BIT, VOLTAGE/CURRENT, 1CH (REQUIRES 1 IC220TBK203)

IC647CGMV00 GM Viewer Site License (not for general use)

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IC693DSM324 DSM324 motion controller module for Series 90-30

IC756ADV001K-99 DV Development - AIX Op Sys Addt'l User, Korean, Version 9.9

MSI-MAINT-43 5 Day x 9 Hour Support-43

SLC/1746 System 1747-KY1 REPLACEMENT KEYS FOR SLC 5/03, /04, /05 PROCESSORS

Distributed I/O 1738-OB8EM8 24VDC 8 SOURCING OUTPUTS WITH M8 CONNECTORS

Communications 2760-SFC2 PROTOCOL CARTRIDGE FOR A-B DH485 MULTI-DROP DEVICE

Operator Interface 2711-NV3K ANTIGLARE OVERLAY PV900 KEY

Support 9302-SMDR SUPT REINSTATEMENT CONTRACT FOR 9302SMD

Support 9324-RL5300PTR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300PT

DeviceNet Products 2706-P72CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE335ESU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9371-EDBA3 RSWIRE DESIGNER DATABASE OPTION

Motion Control MPG-A025-031S22 MOTOR,SERVO,GEAR RATIO 31,100NM,168RPM,SINGL,230V

Silver Series 1789-SL51 SOFTLOGIX5 NT-BASED CONTROLLER, 1 COMM CHANNEL

HE693RTD601 RTD Input, 6 channel, 3-wire, 0.125癈 res., -100 to +260癈 range (Pt-100)

IC660ERD020 Genius 24/48Vdc Source Electronics Module for Redundancy "T" Output Configuration

QPI-COS-201 QUICKPANEL CANOpen

ST-5351 STXi SSI Interface module 1 CH; 62.5K, 100K, 125K,250K,500K,1M,2Mbps

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22B-A8P0F104 PowerFlex 40 1.5 kW (2 Hp) AC Drive

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284D-FVD4P0B-N-R-3-DB-SB-EMI Cntl Mod. Variable Frequency Drive

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1492-SJT5-20-B IEC Term Blck 20 pole Side Jumper

人機(jī)界面 6AV6545-0CC10-0AX0 TP270-10 觸摸屏，256 色，10.4 英寸，640? 480

6ES78331FC000YY0

1497B-A3-M11-0-N Control Power Transber

1606-XLS480EA AC or DC Input 24 to 28VDC Out 480W PS

1769-IF16V CompactLogix 16 Pt A/I Voltage Module

189-ALOA1 MCB Accessory Lockout Attachment

194R-HM1E 194R 100-400 A Operating Handle

2090-CPBM7DF-12AA90 MP-Series 90m Power and Brake Cable

2090-XXNPMP-16S30 MP-Series 30 m Length Power Cable