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3D打印在航空制造中的應(yīng)用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復(fù)雜的內(nèi)部冷卻通道結(jié)構(gòu)，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內(nèi)部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結(jié)構(gòu)越來越復(fù)雜，通過傳統(tǒng)的注射成型方式已經(jīng)無法實現(xiàn)。奧地利Lithoz公司采用LCM技術(shù)制造陶瓷葉片型芯，可以滿足航空航天和電力工業(yè)的需求。
LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結(jié)后的葉片型芯產(chǎn)品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質(zhì)量和優(yōu)良的洗濾性等優(yōu)點。典型的應(yīng)用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發(fā)動機(jī)支架
2018年11月1日，GE增材制造宣布，美國聯(lián)邦航空管理局已批準(zhǔn)3D打印支架用于波音747-8 機(jī)型的GEnx-2B發(fā)動機(jī)（雙轉(zhuǎn)子軸流式大涵道渦輪風(fēng)扇發(fā)動機(jī)），該支架將取代傳統(tǒng)制造的電動門打開系統(tǒng)支架，其作用是打開和關(guān)閉發(fā)動機(jī)的風(fēng)扇罩門，制造設(shè)備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統(tǒng)。



這款3D打印支架將在GE航空集團(tuán)阿拉巴馬州奧本市的工廠開始批量生產(chǎn)。GE公司表示，與傳統(tǒng)方式制造的支架相比，3D打印技術(shù)將減少高達(dá)90%的材料浪費。在傳統(tǒng)支架的制造中，因金屬加工而產(chǎn)生的材料浪費約占50%。此外，3D打印支架采用了優(yōu)化設(shè)計方案，重量比傳統(tǒng)支架輕10%。


據(jù)了解，這款3D打印支架為GE航空創(chuàng)造了兩個“第一”。首先，這是GE 第一個獲得認(rèn)證的由ConceptLaser公司的選區(qū)激光熔融設(shè)備生產(chǎn)的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設(shè)計到生產(chǎn)于10個月內(nèi)開發(fā)完成。
在進(jìn)行支架生產(chǎn)時，一次打印可以生產(chǎn)4個支架，在構(gòu)建室中4個支架以互鎖設(shè)計的形式實現(xiàn)，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發(fā)動機(jī)的訂單量為2200臺，整體來看節(jié)約的成本非?？捎^，并且3D打印支架比傳統(tǒng)支架更輕，將為航空公司節(jié)省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產(chǎn)的LEAP-1A發(fā)動機(jī)作為A320neo飛機(jī)的選配，LEAP發(fā)動機(jī)中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機(jī)首飛成功，裝有LEAP發(fā)動機(jī)的A320neo 同時獲得歐洲航空安全局和美國聯(lián)邦航空管理局的認(rèn)證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產(chǎn)，標(biāo)志著規(guī)模化增材制造的重要里程碑，預(yù)計2019年這種產(chǎn)品將達(dá)到40000支。
 

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140ERT85410 Quantum 事件紀(jì)錄模塊, SER

284G-FVD4P0S-N-RG-CBG-DB1-EMI ArmorStart Spare Parts

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1770-XF DATA HIGHWAY TERMINATOR SET

193-EC1DD E3 9-45 A Overload Relay

195-GA01 Auxiliary Contact

2090-CPBM7E7-10AF15 MP-Series 15 m Length Cable

2093-AMP2 Kinetix 2000 Axis Module

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IC647PCMS01 Proficy Change Management Electronic Signature Option - 1 Concurrent User

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25B-D6P0N114 PowerFlex 525 2.2kW (3Hp) AC Drive

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194E-AA20E-P11-TN 194E Load switch

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20AC2P1F0AYNANC0 PowerFlex 70 AC Drive 20A

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HE693OIU297 Compact VF Genius w/4-line display, powered by 24VDC

IC610CCM105RR Series One Plus Data Communications Unit (DCU)

IC647HSTSC2000KM Server to Server Collector for Historian - Standard Server 2,000,000 Points (M4 Key)

IC660BBA101RR RTD Input Block, 115Vac/125Vdc Power, 6 Chans, Ph B

IC694MDL753 Output module, 12/24VDC POS logic, 32 points. Interface uses Fujitsu connector.

IC756WDJ009J-22 DV Development Sys VB and Java, Japanese, Version 2.2

MicroLogix 1500/1769 System 9399-RL50GRFR RSLOGIX 500 GETTING RESULTS GUIDE (FRENCH)

PLC-5/1771 System 1771-CP3 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

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Operator Interface 2711P-B6C3D PV PLUS 600 COLOR, KEY/TOUCH, DH485, DC PS

Support 9323-PA1SR SUPT REINSTATEMENT CONTRACT FOR 9323PA1S

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Motion Control 2094-AC05-M01 MODULE, INTEGRATED, 200/230V, 3KW CONV. 9A INV.

A06B-0143-B175#7008 A12/3000 Servo Motor, Holding Brake, 64K Serial Encoder

IC200UDD112 14 point PLC,(8) 12VDC In, (6) 12VDC Out at 0.70 A, 12VDC Power Supply

IC752BUU034 VT100 Upgrade for Datapanel 240T

MTR-1480-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

ZA06B-0115-B175#0008 BM0.5/4000 servo motor with brake and 32k serial encoder

20BD3P4A3AYNANA0 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TD710AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B048 PowerFlex 520 11kW (15Hp) Power Module

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20A-DG01 PowerFlex 70 DriveGuard Board Kit

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150-C3FBD-8L Encl. SMC-3 0.125 Smart Motor Controller

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1771-CP2 1771-P7 Power Supply Cable

193-EC2BB E3 Plus 3-15 A Overload Relay

198-H4 MECHANISM CIRCUIT BREAKERFOR STARTER

2090-CPBM7E7-16AF02 MP-Series 2m Length Pwr and Brake Cable

2094-AC16-M03-S Kinetix 6000 Integrated Axis Module

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