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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開(kāi)機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開(kāi)關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開(kāi)關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開(kāi)關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫(xiě)調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹(shù)立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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電源 6ES7 505-0RA00-0AB0 PS：60 W，額定輸入電壓 DC 24 / 48 / 60 V

1585BZ-FCAP Variant 1 Metal Outlet Dust Cap

1747-L543 SLC 5/04 64K Controller

1791ES-IB8XOBV4 Guard I/O 16 Point Digital I/O

194E-AA00E-P11-PE 194E Load switch

2071-AP2 Kinetix 3 200W Component Servo Drive

2090-CSWM1DF-14AA03 Kinetix Cable Single DSL 2090-Series

20AC1P3C3AYNANC0 PowerFlex 70 AC Drive 20A

GC646MDG001 GE Fanuc SRTP OPC Server with Global Care

HE693DNT750 Discontinued Part. Check with GE IP on migration path.

IC600WD025 Expansion Rack I/O Cable, 25 feet (7.5m)

IC647HSTMK030 Historian Media Kit v3.0

IC655PWR514RR Power Supply, 6 Amp, 24Vdc

IC694MDL654 Input module 5/12 VDC (TTL) 32 point POS/NEG logic.

IC756WDC009E-27 DataViews Development System Visual Basic Java & C++ English v2.7

MicroLogix 1500/1769 System 1764-RPLTB2 REMOVABLE TERMINAL BLOCK KIT (21 PT)

PLC-5/1771 System 1784-CP6 CABLE ASSY, 10FT/3.05M,KT/KT2/KL TO PLC-5 (DIN)

Distributed I/O 1797-TPR CONTROLNET EX T-TAP RIGHT ANGLE

Communications D5000-6.6.5 KT DTL HP-UX SW INSTALLATION AND CONFIGURATION

Support 9321-L5160S SUPT RENEWAL CONTRACT FOR 9321L5160

Support 9358-HSTATHR SUPT REINSTATEMENT CONTRACT FOR 9358HSTATH

Support F1772-LG FIRMWARE UPGRADE FOR 1772-LG PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD300DEE RSLOGIX 5000 STANDARD, DEU

RSI Software Products 9304-WVPD300DU3 UPGRADE: IN-SUPT: WINVW 128 TO WINVW PRO DEV 3000

RSI Software Products 9358-PLTM2600ENE RSBIZ PLNTMET SEV 200 CELL

Motion Control 8720SM-075-S6SAS1 75 KW/137 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

A06B-0034-B075#7008 B6/2000 Servo Motor, 32K Serial Encoder

IC200TBX228 Tool box, 28 point, (IC200UDR005) 24VDC In/Relay Out, requires 120VAC Power, VersaMax SE (IC200SET001) with all software, cables (IC640VPS002)and manuals.

IC750CTR400RR PANELWARE Genius Panel Controller

MTR-1350-E-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection and encoder

ZA06B-0079-B203 B12/3000HVis servo motor with 128k serial encoder

20BD292A0ANNNNC0 PowerFlex 700 AC Drive 20B

20G11RD5P0AA0NNNNN PowerFlex 755 AC Packaged Drive

25-FAN2-70C PowerFlex 520 Fr E Control Module Fan

140XCP50000 Quantum 空槽模塊, 無(wú)端字條

FRN11F1S-4C 17KVA 23 A 11 KW 3相AC380V/50Hz/60Hz

Z-15GW2-B 觸點(diǎn):1開(kāi)/1閉,15A 250VAC機(jī)械壽命:1000萬(wàn)次合頁(yè)滾珠擺桿型

1492-SPM3C130 MCB Supplementary Protector 13 A

軟啟動(dòng)器 3RW40472BB04

模擬量輸出模塊 6ES7 232-4HD32-0XB0 SM 1232 AQ 4x14 位

150-SB2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 110A

1734-RTB POINT I/O Accessory

1783-MS06T Stratix 8000 6 Port Managed Switch

193-ESM-IG-30A-E3T E300/E200 30 Amp Sensing Module

20-750-I1B-C540D485 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF30 MP-Series 30m Length Power Cable

2098-DSD-HV150-SE Ultra 3000 15kW with SERCOS Servo Drive

GA647IFCLNTCRN GCA iFIX iClient Run

GP-0602NT-F8SB GagePort LVDT NT (Full Bridge for Sangamo A6G1, Standard E4-8030) - Sa les BOM.

IC5005CAC0002 PanelClient 15 inch with CIMPLICITY Terminal Service License

IC647HSTAE20KM Alarm and Events Option for Historian - Standard Server 20000 Points (M4 Key)

IC647SQDC SQD:Square D SY/MAX

IC693MDL734 125 Vdc Output, (6 Points)

IC756HDV010CS-99 DV Draw Development on HP/UX Op Sys, Simplified Chinese, Version 9.9

Pico Controllers 1760-L12AWA-ND 12 I/O PICO CONTROLLER W/OUT DISPLAY, AC

PLC-5/1771 System 1771-IND INPUT MODULE, 24V AC, 16 INPUT

Distributed I/O 1791D-4B4P DNET 24VDC CBLOCK I/O, 4 IN SINK 4 OUT SOURCE,BASE

Communications 1784-PCMC PCMCIA 1784PCMK COMMUNICATION CARD

Operator Interface 2706-P72CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSPTR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSPT

Support 9515-RSMCLT01R SUPT REINSTATEMENT CONTRACT FOR 9515RSMCLT010EN

EtherNet/IP Products 2711-K10G20L1 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2200U5 UPGRADE: IN-SUPT: RSSQL PROF.150 TO 300 TAG

Motion Control 1326AB-B720E-S2L MOTOR,SERVO,460V,30.9NM,3500RPM,SINGL,IP67

4161-6-5+/-N12 BCD TO 7 SEG DISPLAY. 5 NUMERIC DIGITS & 1 +/- DIGIT. 5 VDC. NEMA 12

HMI-CCT-402 Backlight for the 7.5" Color TFT (QPGCxDE0000)

IC693CPU323LT 10-Slot Base With Turbo CPU in base (.6 msec) 12K bytes User Program (LT)

SM1000ATC QUICKMARQUEE CABLE IBM AT PROGRAMMING

TRM-21006679 9 point screw terminal motor or ac power connector for IMC servo controller