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滾珠絲杠在機(jī)床行業(yè)的普遍應(yīng)用，推動(dòng)了加工機(jī)床行業(yè)的快速發(fā)展，但機(jī)械式傳動(dòng)的局限性，已無(wú)法應(yīng)對(duì)日益高速化、高效化切削的發(fā)展趨勢(shì)。直線電動(dòng)機(jī)式就是在這種趨勢(shì)的需求下產(chǎn)生的一種高速高效傳動(dòng)方式，特別是機(jī)床的高速傳動(dòng)發(fā)展跨上一個(gè)新臺(tái)階。德國(guó)作為世界先進(jìn)機(jī)床的先驅(qū)，20世紀(jì)80年代就開(kāi)始了高速銑削和車削技術(shù)的研發(fā)。1993年，德國(guó)EXCELLO公司推出了世界上第一個(gè)由直線電動(dòng)機(jī)驅(qū)動(dòng)的工作臺(tái)HSC-240型高速加工中心，機(jī)床主軸最高速達(dá)到24 000r/min，最大進(jìn)給速度為60n/min，加速度達(dá)到1g。

當(dāng)進(jìn)給速度為20m/min時(shí)，其輪廓精度可達(dá)0.004mm。美國(guó)的Ingersoll公司緊接著推出了HVM-800型高速加工中心，最大進(jìn)給速度達(dá)到75.20m/m i n。

1996年開(kāi)始，日本相繼研制成功采用直線電動(dòng)機(jī)的臥式加工中心、高速機(jī)床、超高速小型加工中心、超精密鏡面加工機(jī)床、高速成形機(jī)床等。從此以后，直線電動(dòng)機(jī)在高速數(shù)控機(jī)床的應(yīng)用如雨后春筍般地迅速發(fā)展起來(lái)。近十年來(lái)，世界上各工業(yè)發(fā)達(dá)國(guó)家紛紛投入巨資，大力研究、開(kāi)發(fā)成功不少直線電動(dòng)機(jī)驅(qū)動(dòng)的高速數(shù)控機(jī)床，并逐漸有搶占傳統(tǒng)滾珠絲杠市場(chǎng)的態(tài)勢(shì)。

直線電動(dòng)機(jī)加工中心在國(guó)外的寶馬、通用等著名汽車公司已經(jīng)有成熟的應(yīng)用，在國(guó)內(nèi)上汽通用、東風(fēng)雪鐵龍、昌河鈴木、海馬汽車等也有整線的應(yīng)用實(shí)例。本文從技術(shù)分析和應(yīng)用實(shí)例上進(jìn)行了直線電動(dòng)機(jī)和滾珠絲杠驅(qū)動(dòng)加工中心的對(duì)比。圖1為Comau Urane25直線電動(dòng)機(jī)高速加工中心。
傳動(dòng)原理分析對(duì)比滾珠杠副存任的問(wèn)題如下：

（1）“旋轉(zhuǎn)電動(dòng)機(jī)+滾珠絲杠副”的直線驅(qū)動(dòng)方式存在著多個(gè)彈性環(huán)節(jié)，當(dāng)整個(gè)系統(tǒng)在高速運(yùn)動(dòng)時(shí)，會(huì)出現(xiàn)剛度下降，同時(shí)彈性變形使系統(tǒng)的階次變高，系統(tǒng)的魯棒性降低，從而使伺服性能下降。彈性變形是數(shù)控機(jī)床產(chǎn)生機(jī)械諧振的根源。

（2）中間傳動(dòng)環(huán)節(jié)的存在，增加了運(yùn)動(dòng)體的慣量，使得位移和速度響應(yīng)變慢。

（3）間隙死區(qū)、摩擦、誤差積累等因素，使進(jìn)給速度和加速度受到限制。

（4）動(dòng)轉(zhuǎn)平穩(wěn)性較差，在高速運(yùn)動(dòng)下噪聲易發(fā)熱。

（5）精度保持壽命相對(duì)短。
而直線電動(dòng)機(jī)以—個(gè)運(yùn)動(dòng)部件實(shí)現(xiàn)直線運(yùn)動(dòng)，則具有以下優(yōu)點(diǎn)：直接驅(qū)動(dòng)中力是無(wú)接觸傳遞的，因此無(wú)磨損，使用壽命長(zhǎng)，維護(hù)簡(jiǎn)單；傳動(dòng)剛性高，推力平穩(wěn)，直接驅(qū)動(dòng)，彈性環(huán)節(jié)減少，系統(tǒng)剛性提高，傳動(dòng)效果高；定位精度和重復(fù)定位精度高，可達(dá)亞微米級(jí)，比伺服電動(dòng)機(jī)及滾珠絲杠副傳動(dòng)的加速度和重復(fù)定位精度提高7～10 倍。
 

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IC756WDS000J-99 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 9.9

CompactLogix System 1769-OB8 1769 8 POINT HIGH POWER 24VDC OUTPUT MODULE

PLC-5/1771 System 1785-ACC5LB ACCESSORY KIT FOR PLC-5/30 OR HIGHER

Distributed I/O 1799-D10U10V 24 VDC 20 POINT SINK OUT I/O BOARD

Operator Interface 2711P-K6M5D PV PLUS 600 GRAYSCALE, KEYPAD, RS232, DC PS

Support 9325-L5255R SUPT REINSTATEMENT CONTRACT FOR 9325L5255

Support 9358-PBEPB03S SUPT RENEWAL CONTRACT FOR 9358PBEPB03ENE

Support F1775-SR FIRMWARE UPGRADE FOR 1775-SR PLC3 PROCESSOR MODULE

RSI Software Products 9301-2SE2100ESE RSVIEW32 WORKS 150 (SPANISH)

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RSI Software Products 9359-PORTSVRENE RSPRODUCT PORTAL

Motion Control 2098-DSD-005X DRIVE, 2.5A/7.5A,ULTRA 3000

A06B-6093-K305 Connector Kit, Beta Series Amplifiers (CX11 connector with keyed mates)

IC200UEX214 28 point expansion. (16) 24VDC In, (12) 24VDC Out, 24VDC Power Supply (includes IC200CBL501)

IC752CTD450RR Display Station - 9.5" active matrix VGA (640x480) infrared touch screen, 16 color support, Pentium 133, 32M, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win NT

MTR-3N32-H-R-B-N-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-0219-B500 A2/6000HVis Servo Mtr Sgt Shaft,Key, Brk

20BD8P0A3AYNACD1 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC456JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D013 PowerFlex 520 5.5kW (7.5Hp) Power Module

TLXDEMOOFS33 Quantum OPC DATA SERVER DEMO (internal use only)

FRN0.4C1S-7C 1. 1KVA 3.0A 0.4KW 單相AC220V/50Hz/60Hz

1492-J4-G 4 square mm Feed-Through Terminal Block

1492-SPM3D250-N MCB Supplementary Protector 25 A

軟啟動(dòng)器 3RW40556BB44

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