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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評(píng)論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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IC647SYLM SYL:Square D Syb

IC693MDL752CA Conbal Coated Output module, 5/12-24VDC, 32 point NEG logic.

IC756LDV000J-97 DV Development - Inb/Linux RedHat Op Sys, Japanese, Version 9.7

Pico Controllers 1760-DU GFX DISPLAY WITH OUT BUTTONS

PLC-5/1771 System 1771-OBNK CONFORMALLY COATED, HIGH-TRU OUTPUT MODULE

Distributed I/O 1791R-8B8P RIO 24VDC COMPACTBLK, 8 IN SINK 8 OUT SOURCE, BASE

Communications 1786-BNCP CONTROLNET BNC COAXIAL CONNECTOR

Operator Interface 2706-PENET1 ETHERNET TCP/IP MODULE FOR COMMUNICATION FROM A PC

Support 9701-VWSB250AS SUPT RENEWAL CONTRACT FOR 9701VWSB250AENE

Support 9324-RL0100DER SUPT REINSTATEMENT CONTRACT FOR 9324RL0100DE

EtherNet/IP Products 2711P-K12C4B1 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, STD MEM

RSI Software Products 9301-2SE340KOU1R RSVIEW32 RNTM 1500-32K UPG OUT-SUPT (KO)

RSI Software Products 9356-PRO2350U3R UPGRADE: OUT-SUPT: RSSQL STD.1500 TO PROF.5000 TAG

Motion Control F-4030-Q-H04AA MOTOR/ENCODER/BRAKE

4261A-6-N12 7 SEG PANEL DISP. 6 DIGIT. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. NEMA 12

IC200ACC201 EXPANSION TERMINATOR QTY 1

IC693CSE313 Series 90-30 5-Slot State Logic CPU in base Model 313

TGT-AI0V-16-0 Target Analog Module 8 Inputs, 8 Outputs

VDNC-EDIT VisualDNC Edit CimWorks Suite

20BD014A3AYNANC0 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BE595AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B065A103 PowerFlex 400- 15 kW (20 HP) AC Drive

140XBE10000 Quantum 背板擴(kuò)展模塊

285-BRC24-M1 Source Brake Cordset Cable, 1m

H3Y-2 AC220V 1S 10S 30S 60S 二開/二閉

1492-SPM1D070-N MCB Supplementary Protector 7 A

通用型變頻器 6SE6 440-2UD21-5AA1 1.5 KW,73 x 173 x 149

電機(jī)啟動(dòng)器 3VU13403MP00

150-C3NCD SMC-3 3A Smart Motor Controller

1609-PBAT 1609 Replacement Battery UPS Accessory

1771-CT 1771 Power Supply Cable

193-EC2CB E3 Plus 5-25 A Overload Relay

198-MR6 IEC MANUAL Enclosure Accessory

2090-CPBM7E7-16AF04 MP-Series 4m Length Pwr and Brake Cable

2094-AL09 Kinetix Line Interface Module

CQPICTAE0000 QP 10.5 In TFT, Ethernet, CF, 110 VAC

GFK-0415 Genius I/O High Speed Counter User's Manual

IC200UEX616 6 channel Analog expansion. (4) Analog bs & (2) Analog outputs, 1 2VDC Power Supply (includes IC200CBL501)

IC647APC050 PA Production Client 50 Pak

IC647PFL000 Proficy Process Systems Standard Edition 5000+ I/O with iFIX

IC693CHS397LT Base, CPU, 5 Slots, Use With CPU331/CSE331 and above (LT)

IC754PBSM01 PROFIBUS Master for QP Control

KIT-GFS-363-CN Proficy Change Mmgt Workshop Kit

SLC/1746 System D1747-6.6 USER MANUAL/RIO SCANNER (SERIES B)

Distributed I/O 1734D-IA8XOW8S 120 VAC 8 IN 8 RELAY OUT, DNET COMMS, SPRING

Application-specific products 1803-CT400M PORTABLE POWERMONITOR2 CURRENT XFMR 400/200/100

Operator Interface 2711-T10C9 PV1000 COLOR TOUCH, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3500FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500FR

Support 9381-PA500ENS SUPT RENEWAL CONTRACT FOR 9381PA500EN

DeviceNet Products 1790D-T16BV0 DNET LDX, 24VDC, 16 UNIV. IN BASE, TERMINAL BLK

RSI Software Products 9301-2SE330DEU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-PBEBNT10ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 10 UNITS

Motion Control MPL-B580J-MJ22AA MOTOR,SERVO,34.0NM,3800RPM,MULTI,460V,32MM SHAFT

Motion Control 2090-UXLF-336 AC LINE FILTER,ULTRA,36 AMPS,3 PHASE

GQSI2D100L2P QUICKSTART KIT 10.5" MONO LCD GE LABEL

IC646NDP000 CIMPLICITY for Windows NT 95 Distributor Demo Disk 10 Pack

MTR-3T54-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-131F STXi b module 16 points, Positive Logic, 48VDC (connector type)

20BC085A0ANNAND0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F11RC8P7JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A2P3N104 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive

140CHS32000 Quantum QUANTUM 熱備遠(yuǎn)程I/O同軸電纜終結(jié)套件

28319-801-01 Limit Switch O-Ring

C200H-NC112 位控單元,伺服驅(qū)動(dòng) 范圍1-250000PPS 1軸

1492-RCDA4B25 Residual Current Device 25 A

同步模塊 6ES7960-1AA04-0XA0 同步模塊

變送器 3RS10 41-2GW50

1497-G-M4-3-N Control Circuit Transber

1606-XLE120E-2 480VAC Input 24VDC Out 5A Power Supply

1762-OX6I MicroLogix 6 Point Relay Output Module

188-K3D100 Miniature Circuit Breaker 10 A

194L-HCDH-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA04 MP-Series 4m Power and Brake Cable

2090-XXNPMF-14S05 Kinetix Drives 5m Standard Cable