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我國工業(yè)機器人與金屬成形機床集成應用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術標準規(guī)范或理論基礎，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領域?qū)儆谛屡d行業(yè)，相關應用型專業(yè)人才十分匱乏，導致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應包括調(diào)整設備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應建立完備的組織聯(lián)絡機制，并在機制中建立必要的技術標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應用的普及，應加大對專業(yè)領域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業(yè)機器人應用人才的培養(yǎng)，并不斷深化關人才的專業(yè)知識與技能水平。
 

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IC300ACM200 Power Control Smart Stack. Input Range 120 three-phase Wye, 208V line to line

IC752DPJ000RR Datapanel J+, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. Includes an integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-S MTR series servo motor with resolver and shaft seal

ZA06B-6073-K216 Alpha i-series CX8/CX9 dynamic brake module interface connector kit

20BE062A0AYNANC1 PowerFlex 700 AC Drive 62 A 60 Hp 20B

20G14NF098JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF014-CL PowerFlex 520 13.5A 600V EMC Filter Kit

2711P-RTBDSP PanelView Plus 7 Accessory

FRN132G11S-4CX 193KVA 253A 132KW 3相AC380V/50Hz/60Hz

1492-JD3 2.5 mm Double Level Terminal Block

1492-W10-B IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40742BB45

CPU 模塊 6ES7 677-2AA41-0FM0 CPU 1515SP PC，4 GB RAM，16 GB CFAST， Windows 7 嵌入版 64 位 + HMI 2048PT

153H-C480XBD-59 SMC-3 Pump Panel w/Line Prot.Module, CB

1746-A7 SLC 7 Slots Chassis

1786-CP ControlNet Programming Cable

193-T1AA80 0.55-.80 A IEC Bibllic Overload Relay

20-DA1-B0 PowerFlex 700 115 V AC IO Kit

2090-CSBM1DF-10AF15 Kinetix Cable Single DSL 2090-Series

20AC011A3AYYAEC1 PowerFlex 70 AC Drive 20A

GA647TDV050 Proficy GlobalCare Assist for CIMPLICITY HMI Server 50 I/O Development and Runtime System

GP647IFPLSRUNLMT GCP iFIX Plus SCADA Unlmt Srv

IC600BF945RR 20K ASCII/Basic Module

IC647HSTCR75KM Collector Redundancy Option for Historian - Standard Server 75000 Points (M4 Key)

IC647TRT050 CIMPLICITY HMI Server 50 I/O Runtime System

IC693PWR321 Power Supply, 120/240 Vac, 125 Vdc, Standard, Battery not included. B attery is now included in the CPU backplane box.

IC756MDV001K-97 DV Development - Alpha OpenVMS Addt'l User, Korean, Version 9.7

MicroLogix 1000/1761 System 1761-HHP-B30 HAND HELD PROGRAMMER FOR MICROLOGIX 1000

PLC-5/1771 System 1771-NC6 HIGH RESOLUTION ISOLATED ANALOG SERIES CABLE

Distributed I/O 1792D-CB23 MAXUM CABLE BASE WITH 17 PIN M23 CONNECTORS

Communications 9351-OSFRT INTERCHANGE FOR DIGITAL UNIX RUNTIME

Operator Interface D6190-6.5.26 CONTROLVIEW GE DRIVER USER MANUAL

Support 9358-B10S SUPT RENEWAL CONTRACT FOR 9358BNT10ENE

Support 9392-CDRSJPE DATADISC ENGLISH/JAPANESE BUNDLE

RSI Software Products 9310-WE0200E RSLOGIX EMULATE 500

RSI Software Products 9301-2SE3500PTU3 RSVIEW32 RUNTIME 300-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-STD2100 RSSQL STANDARD VERSION WITH 150 TAG LIMIT

Motion Control TL-A2540P-BJ32AA MOTOR, SERVO, 2.9NM, 5000RPM, 17BIT SERIAL FEEDBAC

44B295864-001 Grounding Bar, 11 Slot

IC200CHS011 I/O INTERPOSING BARRIER STYLE

IC694MDL645 INPUT MODULE 24 VDC 16 POINT POS/NEG LOGIC

MSI-UNIV-WEB-5-43 Univ Web(RTIP/Dash/Web/Excel) 5 Pak-43

VSPC32-SF10 VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable. 10 license pack.