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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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IC647ADMC "ADM:Azonix uMAC 1050, 1060, 6000"

IC647PCM005 Proficy Change Management Server - 5 Concurrent Users

IC693CBL327 Cable, Left Side, One - 24 Pin 90 Degree Connector, 3 Meter.

IC754ACCXXSDK Software Developer Kit - CEIII

IMC-31CE-2-DRR IMC-D Series Servo Motor Controller, Enhanced, 12 Amp

SLC/1746 System 9399-RL50GRIT RSLOGIX 500 GETTING RESULTS GUIDE (ITALIAN)

Open Automation Systems D1785-6.5.9 PLC-V5 VMEBUS PROGRAM. CONTROLLERS USER MANUAL

Application-specific products 1404-M805A-RIO MASTER MODULE-PQ RIO COM-120/240V P/S

Operator Interface 2711-K10G8 PV1000 GRAYSCALE KEY, DH+ & RS232 PRINT

Support 9301-2SE3350R SUPT REINSTATEMENT CONTRACT FOR 93012SE3350

Support 9381-P250KENS SUPPORT RENEWAL CONTRACT FOR 9381P250KEN

DeviceNet Products 1790-16BV0X LDX I/O, 24VDC, 16 UNIVERSAL IN EXPANSION, D-SHELL

RSI Software Products 9301-2SE3300KOU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (KO)

RSI Software Products 9358-EP60U3R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 30 TO 60

Motion Control MPL-B4540F-SK22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,460V

Motion Control 9101-0401 CONNECTOR KIT, MOTOR POWER, H-8X, 90 DEG

GQPJ2D100L2P QUICKPANEL JR. MONO 5" LCD GE LABEL

IC646MRC159 Logic PC & View 1500 Tag Runtime System

MTR-3T13-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SFW-TGTP-1.21 Target series flash memory card version 1.21

20BC056A3AYNACC1 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE022AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RFD100 PowerFlex EMC Filter

140CPU31110 Quantum Unity Quantum 31110 CPU

281D-F12Z-10B-CRW ArmorStart Direct Online RVSG Starter

C200H-OD211 輸出單元,12點(diǎn), 晶體管 0.3A 12-48VDC

1492-PPTS3 IEC Term Blck Partition Plate

接口模塊 6ES7461-3AA01-0AA0 IM461-3 接收器接口模塊，用于分布式連接 102m

變送器 3RS11001CK20

1497-D-M4-0-N Control Circuit Transber

1606-XL240FP Power Supply XL 240 W Power Supply

1762-L24AWA MicroLogix 1200 24 Point Controller

188-K3C320 Miniature Circuit Breaker 32 A

194L-G3394 194L Padlocking Metal Shaft Extension

2090-CPBM7DF-04AA25 MP-Series 25 m Length Cable

2090-XXNFY-S07 Y-Series 7 m Length Feedback Cable

BC647SPK5M4 Solution Provider 5-pack M4 Keys includes 5 physcial M4 keys

GC647PPSOCC Global Care for Proficy Process Systems Operator Console with CIMPLICITY

IC200MDL640 Input 24VDC POS/NEG logic (2 groups of 8) 16 points

IC646PCM025 Proficy Change Management 25 user pack

IC647MPP005 Logic Developer PLC Professional 5 Pack with USB Hardware key

IC676CBLPWF050 IP67 Power Cordset - 5 Meters - Female Connector w/Leads

IC697PCM712RR VME Programmable Coprocessor

IC800SSI107P2RR 7.2A, 115/230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System

Industrial Computers 6189-RDK7C VVCE 700, KEYPAD DISPLAY MODULE

Process Control 9399-RSBREUG RSBATCH RECIPE EDITOR USER'S GUIDE

Operator Interface 2711-B5A20L1 PV550 MONO KEY&TOUCH, ENET & RS232 PRINT

Support 9303-3CS0E01UR DRIVEPANEL TO DRIVEPANEL32 UPGRADE:OUT-OF-SUPPORT

Support 9371-EWLI3S SUPT RENEWAL CONTRACT FOR 9371EWLI3

ControlNet Products 2706-P44C INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE2500FRU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BBBKY10ENE RSBIZWARE BATCH, EPRO BUNDLE BACKUP KEY 10 UNITS

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Motion Control 2090-UXNPBMP-8S09 CABLE, 460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,9M

CBL-3T-MP-10 Power Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 10 Ft.

IC641CTL992 Distributor Demonstration Kit

IC800SLM250M2XE25 2500W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647TSSINSQL000 Proficy Troubleshooter Connector: InSQL Source

20AE0P9A0AYNNNC0 PowerFlex 70 AC Drive 20A

20DD156A0ENNANANE PowerFlex 700S AC Drive 20D

20P41AE1K3RA0NNN PowerFlex 575V AC 1000 HP DC Drive

2711P-B4C20A8 PanelView Plus 6 Graphic Terminal

280-PWRM35A-M2 ArmorConnect 2 Meter M35 Patchcord

CPM1A-20CDT-D-V1 20點(diǎn)主機(jī) DC24V 12點(diǎn)入，8 點(diǎn)晶體管輸出.漏型