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C107829現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

C107829,

C107829

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個(gè)氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺，可實(shí)現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實(shí)時(shí)趨勢，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實(shí)現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號的溫、壓補(bǔ)償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實(shí)時(shí)趨勢曲線、歷史趨勢曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢曲線和歷史趨勢曲線可隨意設(shè)定時(shí)間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹
 

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變送器 3RS17002AD00

1497A-A11-M6-3-N Control Power Transber

1606-XLP15E Power Supply XLP 15 W Power Supply

1764-RPLTB2 MicroLogix Replacement Part

188-K4B400 Miniature Circuit Breaker 40 A

194L-HE6I-175 IEC CONTROL AND LOAD SW ACTUATOR TYPE I

2090-CPBM7DF-10AA01 MP-Series 1m Standard Cable

2090-XXNPMP-10S01 MP-Series 1 m Length Power Cable

CB4N-0WPM-0140-AZ AHVi and AHVis Motor Brake Power Cable with Straight Connector, 14 M

GC647SLE999 GCScheduler Server Large

IC200PNS002 PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO Controller. Two 100Mbps Multi-Mode fiber (MMF) ports. Requires Proficy Machine Edition 7.0.

IC646TBLCLT025 Proficy Troubleshooter for Inbligent Historian Standard, Enterprise and Corporate Clients Access 25 Users

IC647NDH000 CIMPLICITY HMI AB DH PLUS Driver

IC690CDR003 InfoLink For PLC Legacy Products CD, single user license

IC698CHS017 RX7i 17 Slot Rack Wall (Rear) Mount

IC800VMA202 2 kW VersaMotion servo amplifier

SLC/1746 System 1746-IA8 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-2P2KHDC VERSAVIEW 1200P NON DISPLAY COMPUTER 2 SLOT

Application-specific products 9358-PBPCNT10ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 10 UNITS

Operator Interface 2711-K5A5 PV550 MONOCHROME KEY, RS232 (DH485)

Support 9301-2SE2100S SUPT RENEWAL CONTRACT FOR 93012SE2100

Support 9500-CPAKSENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKSEN

ControlNet Products 9904-HYBS CONTROLNET SINGLE CHANNEL HYBRID (BOX OF 90)

RSI Software Products 9301-2SE2503KOE RSVIEW32 WORKS 100K WITH RSLINX (KOREAN)

RSI Software Products 9358-BEPNT60U2R UPGRADE: OUT-SUPT: EPROCEDURE FOR NT 10 TO 60

Motion Control MPL-A540K-MJ24AA MOTOR,SERVO,19.4 NM,4000RPM,MULTI,230V,BRK,19.1KG

Motion Control 2090-XXNPMP-14S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,90M

GC646MDB159 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 1,500 I/O""

IC641SWM713 LM 90-70 S/W, TCP/IP Ethernet, 3.5"/5.25" disks + paper docs.

IC800SSI407RD2 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

PSPC-DC/E Prof Shop Floor SPC DC 1 User w/ eSig

20BB154A3AYNANC0 PowerFlex 700 AC Drive 20B

20DH125A0EYNANANE PowerFlex 700S AC Drive 20D

2198-DB42-F Kinetix 5500 42A Line Filter

2711P-K6C20D9 PanelView Plus 6 Graphic Terminal

280-PWRM35E-M15 ArmorConnect 3-PH Power Media trnk cable

C40P-EDR-A C40P擴(kuò)展，24點(diǎn)入，16點(diǎn)出?（繼電器）.已停產(chǎn)

1492-MS6X12V41-50 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 322-1BF01-0AA0 DO/8 24VDC，2A，晶體管輸出，光電隔離，20pin前連接器

行程開關(guān) 3SE53123SB13

運(yùn)行版軟件 6AV2105-2BB14-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 128 PowerTags -> Runtime 專業(yè)版 128 PowerTags ASIA V14

1585J-M8CBJM-12 RJ45 Ethernet Media

1756-PB75R ControlLogix DC Redundant Power Supply

188-K1D020 Miniature Circuit Breaker 2 A

194E-Y16-1753-4G 16 A 194E Load switch

2090-CFBM7DF-CEAF90 90 m Length SpeedTec Flexible Cable

2090-UXNFBMP-S20 MP-Series 20 m Length Feedback Cable

BC646TPD075 ProServer 75 I/O Develop/Runtime Systems with Proficy GlobalCare

GC647IFESGSR00150 GCC iFIX Optn: ESig & ERec 150 I/O Srv

IC200BEM103 PLC network communications DeviceNet master

IC646MODEV Motion Developer for S2K Series Amplifiers/Controllers

IC647IFPRRNUNLMTM iFIX Profsnl SCADA Unlimited Runtime (M4 Part)

IC660TBD024 Terminal Assembly for IC660BBD024

IC697CMM712RR Serial Communications Module for State Logic

IC800MCUB12160XNRR Stepping MotorCube 50 oz-in, Pulse/Direction

ControlLogix/1756 System 1756-IC16 30-60 VDC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-7TRH6B VVCE 700, TOUCH, STD MEM, RIO/DH, AC

Process Control 9358-PBNT60ENE RSBATCH NT FOR PROCESSLOGIX 60 UNITS

Operator Interface 2711P-RAK6 CUTOUT ADAPTER TO MOUNT PV PLUS 600 KEYPAD

Support 9352-WPM200R SUPT REINSTATEMENT CONTRACT FOR 9352WPM200

Support 9351-AIXRTS SUPT RENEWAL CONTRACT FOR 9351AIXRT

ControlNet Products 1786-TPS CONTROLNET T-TAP/STRAIGHT

RSI Software Products 9301-2SE235KOU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9355-WABEU1 UPGRADE: IN-SUPT RSLINX OEM TO RSLINX PROFESSIONAL

Motion Control MPL-A310P-HJ24AA MOTOR,SERVO,1.58NM,5000RPM,ENCR,230V,BRK,4.1KG

Motion Control 2090-DANFCT-S07 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 07M

BC647MPP001 Logic Developer PLC Professional. with Proficy GlobalCare Complete and a hardware key

IC5002TAX0000 12" Unbundled Inbligence Industrial Computer with WIN XP Standard Series

IC800CBL067 B0.5/3000 Motor Power Cable, 14 Meters

OC647HSTSCADA300 Proficy Historian for SCADA 300 pts

20AD014A3AYYANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC140A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ANE063AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D030N104 PowerFlex 527 15kW (20Hp) AC Drive

280-PWRM22A-M015 ArmorStart Three-Phase Power Media

FX1S-30MT 主機(jī)16入/14出 晶體管輸出

1492-M5X12H1-10 Connection Products

1494H-CA3H2 Heavy Duty Fusible Safety Switch

軟啟動器 3RW44446BC46

ET 200SP 6ES7136-6DB00-0CA0 故障安全型模塊F-DQ 4x24VDC/2A PM 高性能型，基座單元類型A0

1585D-M4TBDM-18 Micro D-Code, QD Style Ethernet Media

1756-CPR2D ControlLogix Redundant Supply Cable Down

1794-OB16 Flex 16 Point Digital Output Module

194E-CA40 194E Load switch

2085-IF4 Micro800 4 Point Analog Input Module

2090-DANBT-18S05 TL-Series 5 m Length Brake Cable

20AC5P0C3AYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MVSS99 Proficy GlobalCare Complete for View Standard Edition - Site License

HE693THM665 Discontinued Part. Check with GE IP on migration path.

IC630MDL306RR 24Vdc Sink Input Module, D Connector, w/LEDs (32 points)

IC647HSTSS3KM-35 Historian v3.5 Standard Server 2500 Points (M4 Key)

IC660BLA024 Cover w/Label for IC660BBA024

IC695ALG616RS Refurbished Analog Input module, 16 channels single ended, 8 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5

IC756WDV009E-26 DV Dev Sys VB, English v2.6

CompactLogix System 1769-OF2 2 CHANNEL ANALOG CURRENT/VOLTAGE OUTPUT MODULE

PLC-5/1771 System 9399-L5MAN 9399-L5MAN PLC-5 A.I. SERIES MANUAL SET

Distributed I/O 1799-ZCIOB ZONE CONTROL I/O CARD W/SOURCING OUTPUTS AND ZIP

Operator Interface 2711P-T6C5D PV PLUS 600 COLOR, TOUCH, RS232, DC PS. INCL USB,

Support 9343-S5200R SUPT REINSTATEMENT CONTRACT FOR 9343S5200

Support 9358-PBPC10S SUPT RENEWAL CONTRACT FOR 9358PBPC10ENE

Support F1779-KP2 FIRMWARE UPGRADE FOR 1779-KP2 COMMUNICATION MODULE

RSI Software Products 9301-2SE2103FRE RSVIEW32 WORKS 150 WITH RSLINX (FRENCH)

RSI Software Products 9701-VWMR075ENU1 RSVIEW ME STATION RUNTIME 15 TO 75 DISPLAY

RSI Software Products 9399-2SE32GRES RSVIEW32 GETTING RESULTS GUIDE (SPANISH)

Motion Control 2098-DSD-150 DRIVE, 65A/150A, ULTRA3000