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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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25-PM2-D1P4 PowerFlex 520 0.4kW (0.5Hp) Power Module

140SDI95300S Quantum 安全型開(kāi)關(guān)量輸入模板

FRN1.5G11S-4CX 2.8KVA 3.7A 1.5 KW 3相AC380V/50Hz/60Hz

1492-J4Q TERMINAL BLOCK

1492-SPM3D400-N MCB Supplementary Protector 40 A

軟啟動(dòng)器 3RW40562BB45

CPU 模塊 6ES7 518-4AP00-3AB0 CPU 1518-4 PN/DP ODK，4 MB 程序，20 MB 數(shù)據(jù)；1 ns；集成 X1: 2x PN 接口，X2: 1x PN 接口，X3:1x 1000M 以太網(wǎng)接口，X4: 1x DP 接口 ; 可 C/C++ 擴(kuò)展 PLC 功能

152H-C108XBD-49 SMC-3 Enclosed Motor Starter

1738-OB16EM12 ArmorPoint 16 Point Output Module

1784-U2CN CNet to PC USB Port Interface Cable

193-NCXP-PS-CNT E300 Power Supply Connectors

20-750-S1 PowerFlex 750 SAFE Speed mon Opt module

2090-CSBM1DE-14AF30 Kinetix Cable Single DSL 2090-Series

20AB9P6A0AYNANG0 PowerFlex 70 AC Drive 9.6 A at 3 Hp 20A

GA647IFPRSR00150 GCA iFIX Profsnl SCADA 150 I/O Srv

GP647IFESGSR00900 GCP iFIX Optn: ESig & ERec 900 I/O Srv

IC600BF911RR 5VTTL Output Module

IC647HSTCR1750KM Collector Redundancy Option for Historian - Standard Server 1,750,000 Points (M4 Key)

IC647TPD300 CIMPLICITY HMI ProServer 300 I/O Development & Runtime System

IC693PCM301 Prog. Coproc. Mdl., 192 KB (47 KB Basic Prgm), w/Port Exp. Cbl.

IC756LDV010K-99 DV Draw Development on Inb/Linux RedHat Op Sys, Korean, Version 9.9

MicroLogix 1000/1761 System 1761-L20BWB-5A 25 I/O MICROLOGIX 1000 WITH ANALOG

PLC-5/1771 System 1771-IFMS INTRINSICALLY SAFE FAST MILIVOLT INPUT MODULE

Distributed I/O 1792D-2BVA2D 2 SINK/SOURCE INPUTS W/ALARM, 2 SOURCING 1AMP OUT

Communications 9300-RADKIT UNIVERSAL REMOTE ACCESS MODEM KIT

Operator Interface D6190-6.5.14 CONTROLVIEW INTELLIGENT CONTROL PNL(6190-CP14)MNL

Support 9356-SQLSAP225S SUPT RENEWAL CONTRACT FOR 9356SQLSAP225

Support 1789-L10R SUPT REINSTATEMENT CONTRACT FOR 1789L10

EtherNet/IP Products 9351-WES INTERCHANGE FOR WINDOWS

RSI Software Products 9301-2SE3500ITU5 RSVIEW32 RUNTIME 5K-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9356-PRO2500U7R UPGRADE: OUT-SUPT: RSSQL PROF.1500 TO 70000 TAG

Motion Control 0041-5068 N-2300 SHAFT SEAL KIT

44A732298-G04 DSM Firmware Upgrade Kit to V1.40

IC200CBL002 CABLE EXPANSION NIU FIRMWARE UPGRADE

IC694ALG223 INPUT MODULE ANALOG 16 SINGLE ENDED 8 DIFFERENTIAL CURRENT

MSI-SDK-UNL-43 Unlimited SDK Connections (per site)-43

VSPC32-IMP VisualSPC Importer.

20BD034A0AYNANA0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GC060JA0NNNNN PowerFlex 755 AC Packaged Drive

22D-B024F104 PowerFlex 40P 5.5 kW (7.5 Hp) AC Drive

600544000 Quantum 用于 RG-6 F 連接器壓接工具

290-G3-A5 Gland Kit, G3-A5 (Pkg of 5 Plt)

E5CZ-Q2 NEW 外型：48×48mm開(kāi)孔；45×45電源：100V-240VAC

1492-SPM2B150 MCB Supplementary Protector 15 A

軟啟動(dòng)器 3RW30142BB14

電機(jī)啟動(dòng)器 3VU16401MM00

150-F108NBDB SMC Flex Smart Motor Controller

1715-TASIF16 1715 16 Simplex A/I Termination Assembly

1771-NOV 1771 Analog Module

193-EC5GF E3 Plus 42-210 A Overload Relay

198E-C2S4 Plastic IP66 and NEMA 4/4X/12K Enclosure

2090-CPWM4E2-14TR MP-Series 0.5m Length Transition Cable

2094-BNINV-2 Kinetix 6000 Connector Set

DEMOCD00060 Driver CD

GFK-0846 Pro-Log GRI Genius I/O Interface for the Allen-Bradley PLC-5 PLC-3 Reference Manual

IC210EDD008 Expansion unit, 24V DC Power Source, (4) 24VDC in/(4) out (Transistor)

IC647AUR002 PA Universal Reporting Client 2 Pak

IC647PRTEE005M Proficy Portal Enterprise Edition Client Pack 5 Users (M4 Key)

IC693CPU331RR CPU 331 Module, 8K Words, Manual

IC754VKL06CTD Starter Kit/ 6 inch TFT View Loaded/ 24VDC

MSI-DASHBOARD-50 Dashboard Client 50 Pack

SLC/1746 System 1746-RL47 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-ITV16

Distributed I/O 1734-SSI SSI ABSOLUTE ENCODER INTERFACE

Application-specific products 9307-64MGDBPENE RSEMETRIX MGR(9-64 METERS),W/1MSSQL PROCESSOR LIC

Operator Interface 2711-CBL-PM05 5METER RS232 CABLE, PV300MICRO TO SLC/PLC

Support 9302-GEDS SUPT RENEWAL CONTRACT FOR 9302GED

Support 9510-PB10000ENS SUPT RENEWAL CONTRACT FOR 9510PB10000EN

DeviceNet Products 1799-DNC5MMS DNET 5-POS. TO MICRO MALE CONNECTOR (LOTS OF 5)

RSI Software Products 9301-2SE3350KOU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (KO)

RSI Software Products 9307-EM8MGRENE RSENERGYMETRIX MANAGER (0 - 8 METERS)

Motion Control MPL-B980B-SJ24AA MOTOR,SERVO,122.0NM,1000RPM,SINGL,460V,BRK

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IC646TPR935 Pro Server 35,000 I/O Point Run Time System

QPGCGDE0000 7.4" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

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