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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至會損壞設(shè)備。本文介紹了在現(xiàn)場實踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準備

　　體系設(shè)備調(diào)試前的技能準備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進行，應(yīng)承認設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應(yīng)進行修正。在這一進程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點模仿設(shè)備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關(guān)速度差異很大的現(xiàn)場機械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費用和部分調(diào)試作業(yè)量。

　?、趶娭棉k法：使用PLC強置功用，對程序中觸及現(xiàn)場的機械觸點(開關(guān))，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現(xiàn)場節(jié)點“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準確表現(xiàn)規(guī)劃要求。
 

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HMI-CCT-302 BACKLIGHT TUBE 10.5" COLOR TFT QPI3 Series (QPI-3xxxx-Cxx)

IC693CPU313LT 5-Slot Base With Turbo CPU in base (.6 msec), 1K Registers, (12K Bytes User Program) (LT)

SFW-CCSP-6-0.2 CCS for Windows Software Package with Comm Cable & Manual

TRM-21006676 IMC controller I/O connector

20BD-DB1-2 PowerFlex 700 Dynamic Brake Resistor Kit

20F1ANF212AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E6P6C104 PowerFlex 40 4 kW (5 Hp) AC Drive

140EHC10500 Quantum 高速計數(shù)模塊, 35kHz@5 VDC, 5通道

284G-FVD2P3D-10-RRG-CBG-DB1-EMI ArmorStart 284 Controller

E2K-C25ME1 25mm,電容式,三線,常開 200mA NPN電源:10-30VDC圓M34

1492-SPM1C320-N MCB Supplementary Protector 32 A

通用型變頻器 6SE6 430-2UD42-5GB0 250 KW,,326 x 1533 x 545

電機啟動器 3VU13402MJ00

150-C251NBD SMC-3 251A Smart Motor Controller

1609-500SBAT 1609 UPS Accessory

1770-CD8 Data Highway 800-800 ft Length Cable

193-EC1AD E3 1-5 A Overload Relay

194R-TL1 194R 100-200 Amp Multi-tap Terminal Lugs

2090-CPBM7E7-10AF04 MP-Series 4 m Length Pwr and Brake Cable

2093-AC05-MP2 Kinetix 2000 Integrated Axis Module

CP6B-0WEB-0070-AZ Shielded motor power cable for B22is motor (straight connector). 7 meters

GF-AB.01V Connecting FlashCable to Analog Bipolar +/-.01 V (No connector).

IC200UEX012-24 Qty of 24, 14 point expansion. (8) 24VDC In, (6) Relay Out, 24VDC Pow er Supply (includes IC200CBL501)

IC647ADMM "ADM:Azonix uMAC 1050, 1060, 6000"

IC647PCM010 Proficy Change Management Server - 10 Concurrent Users

IC693CBL328 Cable, Right Side, One - 24 Pin 90 Degree Connector, 3 Meter

IC754BEZ06GAS Replacement Gasket for 6-In SSteel Bezel

IMC-31CE-2-MODRR IMC-D Series Servo Motor Controller, Enhanced, 12 Amp

SLC/1746 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

Distributed I/O

Application-specific products 1404-M805A-RIO-02 MASTER MODULE-PQ RIO COM-120/240V P/S-CLASS0.2

Operator Interface 2711-K10G8L1 PV1000 GRAYSCALE KEY, DH+ & RS232 PRINT

Support 9301-2SE3350S SUPT RENEWAL CONTRACT FOR 93012SE3350

Support 9381-P500ENR SUPT REINSTATEMENT CONTRACT FOR 9381P500EN

DeviceNet Products 1790-7CMCBL LDX I/O REPLACEMENT RIBBON CABLE, 7CM (LOTS OF 5)

RSI Software Products 9301-2SE3300PTE RSVIEW32 RUNTIME 1500 (PORTUGUESE)

RSI Software Products 9358-EPBKY01ENE RSBIZWARE EPROCEDURE BACKUP KEY 1 UNIT

Motion Control MPL-B4540F-SK24AA MOTOR,SERVO,10.2NM,3000RPM,SINGL,460V,BRK

Motion Control 9101-0402 CONNECTOR KIT, MOTOR ENCODER, F/H, 90 DEG

GQPJ2D100L2P/S QUICKPANEL JR. MONO 5" WITH ADHESIVE GE LABEL

IC646MRC300 Logic PC & View 300 Tag Runtime System

MTR-3T21-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

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22-RFD150 PowerFlex EMC Filter

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281D-F12Z-10B-RR-3FR ArmorStart Direct Online RVSG Starter