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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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Support 9357-ENETMDAD3R SUPT REINSTATEMENT CONTRACT FOR 9357ENETMDAD3E

Support 9371-DNLIBS SUPT RENEWAL CONTRACT FOR 9371DNLIB

ControlNet Products 1734-RTB REPLACEMENT IEC SCREW TERMINAL BLOCK

RSI Software Products 9301-2SE240ESU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-B30U2 UPGRADE: IN-SUPT: RSBIZWARE BATCH 10 TO 30

Motion Control MPL-A430P-HJ22AA MOTOR,SERVO,5.42NM,5000RPM,ENCDR,230V,6.4KG

Motion Control 2090-UXNFDN-R03 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,R/A,3M

CBL-14-MP-10 Power Cable, MTR-1235, 13xx, 14xx Series Splashproof Stepping Motors, 10 Ft.

IC610MDL153RR 24Vdc Sink Output, 2 Amp (4 points)

IC800SLCBV050 Power/Brake Cable, 1000 W SL Servo Motor with Brake, 5 Meters

OC647IFGLBLENBLRM-51 iFIX WebSpace Enabler v 5.1

20AD3P4A3AYNAEC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD014A0EYNANGNE PowerFlex 700S AC Drive 20D

20P41AB029RA0NNN PowerFlex DC Drive 230V AC 7.5 HP

2711-NR5T PanelView Accessory

280-PWRM24A-M10 ArmorStart Three-Phase Power Media

3G3MV-A4022 NEW 5.9KVA 5.5A 2.2KW 三相AC380-460V/50HZ/60HZ

1492-MCAA260 60 A UL489 Miniature Circuit Breaker

1494U-NOLV 1494U N.O. L.V. Auxiliary Contact

軟啟動器 3RW44556BC36

工程組態(tài)編程軟件 6AV2102-0AA04-0AA5 SIMATIC WinCC Advanced V14

1585D-M4UBJM-0M6 1585D Ethernet Media Patchcord

1756-L62 ControlLogix 4 MB Memory Controller

1797-TB3 FlexEx Terminal Base

194E-E63-PE 194E Earthing-Grounding Terminal

2090-CFBM6DD-CCAA25 TL-Series 25m Feedback Cable

2090-SCEP3-0 Kinetix 3-3m Fiber Optic Cable

BC646MODEV10PK Motion Developer 10 pack for the S2K Series Amplifiers/Controllers with Proficy GlobalCare Complete

GC647ADC999 GC Dashboard Client - UNL

HMI-CAB-C82 CABLE GE SNP

IC641SWP081 Host Drivers for Windows NT/95, Qty. 10

IC647IFCLNTSRO025C iFIX iClientTS Read Only 25 PK (M1Component Part)

IC660EBD024 Electronic Assembly for IC660BBD024

IC695SPC100 RX3i 10/100/1000base-TX (CAT5 100m) Small Form Pluggable Transceiver

IC756WRE099J-22 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 2.2

FlexLogix System 1794-OB8 24 VDC OUTPUT 8 POINTS

PLC-5/1771 System D1785-6.6.1 PLC5 FAMILY PROGRAMMABLE CONTROLLER(1785-L)MANUAL

Process Control 1757-PLXSIFZB PLX FSC SERIAL MODBUS QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6B1 PV PLUS 1000, KEYPAD, ENET, AC PS, STD MEM

Support 9324-FW5PCOENS SUPT RENEWAL CONTRACT FOR 9324FW5PCOEN

Support 2706-NP5R SUPT REINSTATEMENT CONTRACT FOR 2706NP5

Support F1785-L40ESERC FIRMWARE UPGRADE FOR 1785-L40E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ZHU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (ZH)

RSI Software Products 9701-VWSS000AENE RSVIEW SE SERVER UNLIMITED DISPLAY

RSI Software Products 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

Motion Control 1394C-AM50-IH MODULE,AXIS,INTL HTSNK,10KW,23.3A CONT,33.2A PK

BC646MDD159 Logic Developer PC w/Runtime (HRT) 1,500 I/O

IC300OCS034 OCS with 2x20 LCD Display and with 16-keypad. Built in I/O no expansion. High Speed Counter and PWM/PT. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A neg. logic) No Network

IC752SKT008RR Datapanel 160 Starter Kit: Includes Datapanel 160 (DSX000), download & communication cables, WinCfg, user & programming manuals

MTR-3T11-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

ZA06B-6130-H401 External regeneration resistor rated 20 Watts for BSVM1-20i Beta i series amplifier

20CC730N0ANNBNA0 PowerFlex 700H AC Drive 730 A 400 kW 20C

20G1AGC104JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-E019N104 PowerFlex 523 11kW (15Hp) AC Drive

2711P-T6M20A8 PanelView Plus 6 6 Grayscale Touch AC

6SE6440-2UD33-7EB1 37KW

1492-L2-BR 1-Ckt Feed-Through Blk 1.5mm

1492-XIM4024-16RF Connection Products

軟啟動器 3RW44251BC44

工藝模塊 6ES7 550-1AA00-0AB0 TM Count 2 x 24 V：2 通道高速計數(shù)器與位置采集 ( 增量型編碼器，24V 信號 ), 35mm 模塊，不含前連接器

1585-C8PB-S100 Cable Spool Ethernet Media

1746-R13 SLC Replacement Covers and Labels

1790-T0W8X CompactBlock LDX 8 Expansion Block

194E-A16-1753-4G 16 A 194E Load switch

20-PP10023 WIRE MODIFICATION KIT REPL REV E & OLDER

2090-CSBM1DF-18AA35 Kinetix Cable Single DSL 2090-Series

20AC037F0AYNANC0 PowerFlex 70 AC Drive 20A

GC-FDT-DTM-SW1 FDT-DTM Software for use in FDT frame applications (shipping version). Existing DTM that communicates serially and is used primarily with MTL HART Multiplexers and Serial BIMs (8502 and 8505)

HE660BGM224 Discontinued Part. Check with GE IP on migration path.

IC600LR605RR 4K/1K Combined Memory

IC647HSTES3KM Historian Enterprise Server 2500 Points (M4 Key)

IC650ESS004RR Series Six Carrierband Lan Interface, Single Slot (MAP 30)

IC694BEM320 RX3i Communication Module, I/O Link Interface Module (Slave). Module uses RX3i high speed serial bus.

IC756SDV001CT-99 DV Development - Solaris Op Sys Addt'l User, Traditional Chinese, Vers ion 9.9

MicroLogix 1500/1769 System 1764-MM1 MICROLOGIX 1500 MEMORY MODULE

PLC-5/1771 System 1771-WHF FUSED WIRING ARM

Distributed I/O 1794-OE4K CONFORMAL COATED, ANALOG OUPUT MODULE, 4 POINT

Communications 9399-WAB32UGFR RSLINX USER GUIDE (FRENCH)

Support 6233-52VTLS SUPT RENEWAL CONTRACT FOR 623352VTL

Support 9358-BPMG01S SUPT RENEWAL CONTRACT FOR 9358BPMGR01ENE

Support F1771-IXESERC FIRMWARE UPGRADE FOR 1771-IXE I/O MODULE

RSI Software Products 9324-RLD0U6DEE RSLOGIX 5000 SERVICE ED TO FULL UPG, DEU

RSI Software Products 9301-2SE350PTU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-MTRCK01ENE RSBIZWARE MATERIALTRACK (1 BATCH SERVER)

Motion Control 8720SM-018S2FAS1 18.5KW/41.4 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

829-4-0 Thumbwheel Assembly. 4 Digit, 0 True. Dust Seal

IC200MDL643 INPUT 5/12VDC POS/NEG LOGIC (2 GROUPS OF 8) 16PT

IC697PCM711-MP Programmable Coprocessor Modified for use by OEMs

MTR-1324-N-A-E-SRR Stepping Motor Nema34 Splashproof

ZA06B-0032-B175#7008 B2/3000 servo motor with holding brake and 32k serial encoder

20BD125A0AYNAND0 PowerFlex 700 AC Drive 20B

20G11ND027AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF026-CL PowerFlex 4M EMC Filter Kit

110XCA28201 Momentum RS232 COMM CABLE 1M (OEM)