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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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FRN160G11S-4CX 232KVA 304A 160KW 3相AC380V/50Hz/60Hz

1492-JD3-B 2.5 mm Double Level Terminal Block

1492-W10-G IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40746BB34

CPU 模塊 6ES7 672-7AC01-0YA0 CPU 1507S，VERSION 2.0(1 個(gè)浮點(diǎn)授權(quán) )，僅能在 SIMATIC IPC 上使用

153H-C85XBD-46 SMC-3 ENCLOSED COMBINATION 85A

1746-C16 SLC 50 inch Interconnect Cable

1786-CTK ControlNet Media Toolkit

193-T1AB10 0.75-1.0 A IEC Bibllic Overload Relay

20-FI13300 PowerFlex 700S/H Main Fan Assembly

2090-CSBM1DF-10AF20 Kinetix Cable Single DSL 2090-Series

20AC011A3AYYANC1 PowerFlex 70 AC Drive 20A

GA647TDV075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Development and Runtime System

GP647IFPRDV00075 GCP iFIX Profsnl SCADA 75 I/O Dev

IC600BF946RR Loop Management Module (Proloop System)

IC647HSTCS10000KM Historian Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647TRT075 CIMPLICITY HMI Server 75 I/O Runtime System

IC693PWR321CA Conbal Coated Power Supply 120/240VAC, standard.

IC756MDV001K-98 DV Development - Alpha OpenVMS Addt'l User, Korean, Version 9.8

MicroLogix 1000/1761 System 1761-MMB MICROMENTOR BASICS BOOK FOR PROGRAMMABLE CTRLRS

PLC-5/1771 System 1771-NIS HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CBFM MAXUM MEDIA BASE FOR KWIKLINK FLAT MEDIA

Communications 9351-SLRS INTERCHANGE FOR SOLARIS

Operator Interface D6190-6.5.28 CONTROLVIEW SCADA OPTION USER MANUAL

Support 9358-B30R SUPT REINSTATEMENT CONTRACT FOR 9358B30ENE

Support 9392-CDRSJPU UPGRADE TO ENGLISH/JAPANESE BUNDLE

RSI Software Products 9310-WE5200E RSLOGIX EMULATE 5

RSI Software Products 9301-2SE3500PTU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-STD2200 RSSQL STANDARD VERSION WITH 300 TAG LIMIT

Motion Control TL-A2540P-BJ34AA MOTOR, SERVO, 2.9NM, 5000RPM, 17BIT SERIAL FEEDBAC

44C741863-001 Cable, Alpha SVU Amplifier Battery Kit, 2 Meters,

IC200CHS012 I/O INTERPOSING BOX STYLE

IC694MDL654 INPUT MODULE 5/12 VDC (TTL) 32 POINT POS/NEG LOGIC

MSI-UNIV-WEB-50 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 50 Pak

VSPC32-SF5 VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable. 5 license pack.

20BD040A3AYNANC0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JF1K4JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D017N104 PowerFlex 40P- 7.5 kW (10 HP) AC Drive

140NOM21100C Quantum MB+ 網(wǎng)絡(luò)適配器, 1MB, 1MB+, 單電纜, CC

290E-FAP-G2-3 Direct Online Starter

MY3 24VDC，110VAC，220VAC，3開3閉，觸點(diǎn) 5A

1492-SPM2C070 MCB Supplementary Protector 7 A

軟啟動(dòng)器 3RW30262BB14

電機(jī)啟動(dòng)器 3VU16402LS00

150-F201NBDB SMC Flex Smart Motor Controller

1732D-IB8M8 ArmorBlock 8 Point Input Block

1771-OQ16 1771 16 Point Digital Output Module

193-ED1ED E1 Plus 5.4-27.0 A Overload Relay

199-FSMA11 Industrial Relay MOV Surge Suppressor

2090-CPWM7DF-08AA04 MP-Series 4m Standard Power Cable

2094-XL75S-C1 Kinetix 6000 Line Interface Module

DT1014 External Floppy Drive

GFK-1086 Series 90-70 Third Party VME I/O Integration Manual

IC220ACC001 MODULE LABELS NARROW, QTY 10

IC647BSP255 Batch Large Server Pak (255 Units)

IC647PRTHE025M Proficy Portal Historian Edition Client Pack 25 Users (M4 Key)

IC693CPU363RR CPU363 Module (240K Bytes configurable user memory)

IC756ADV000J-98 DV Development - AIX Op Sys, Japanese, Version 9.8

MSI-EFF-5 Efficiency Management Clients 5 Pack

SLC/1746 System 1746-RT25C REPLACEMENT TERMINAL BLOCK (ORANGE)

Distributed I/O 1738-IB2M12 24VDC 2 SINKING INPUTS WITH M12 CONNECTORS

Application-specific products 9307-RSPRTD RSPOWER RT FOR AB PM1 PM2 POWER MONITORING DEVICES

Operator Interface 2711-NF7 FUNCTION KEY STRIP PV300 KEY

Support 9302-PCOS SUPT RENEWAL CONTRACT FOR 9302PCO

Support 9510-PPKENS SUPT RENEWAL CONTRACT FOR 9510PPKEN

DeviceNet Products 1787-TCABL T-STYLE CABLE FOR 1770-KFD 6 FT (1.82 METERS)

RSI Software Products 9301-2SE3350ZHU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9326-AD10WDENE WIRING DIAGRAM GENERATOR ADD-ON 10 USER

Motion Control MPG-A004-091M24 MOTOR,SERVO,GEAR RATIO 91,15NM,66RPM,MULTI,BRK

Silver Series 1756-M2 LOGIX5550 1MBYTE EXPANSION MEMORY

HE693IBS313 Interbus-S slave module for Series 90-30 autoconfiguring CPU313 rack.

IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

QPI31200S2P QUICKPANEL COLOR 10.5" STN

ST-4622 STXi analog output module 2 Channels, 0~5Vdc, 12-bit

20BC170A3ANNACC0 PowerFlex 700 AC Drive 20B

20F1AGC367JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-V6P0N104 PowerFlex 4- 1.1 kW (1.5 HP) AC Drive

140DAI74000 Quantum 開關(guān)量 AC 輸入, 16點(diǎn), 48 VAC, 隔離

284D-FVD2P3D-10-CR-EMI DeviceNet Variable Frequency Drive

E3JK-T11 5m,分離式,明通，NPN晶體管輸出100mA，電源:10-30VDC

1492-SJ5-10 IEC Side Jumper, 10 PL 5mm

人機(jī)界面 6ES7810-5CC08-0YA5 "STEP7 V5.3 專業(yè)版 2004?SP1"

6ES78220AA030YE5

1497B-A11-M14-3-N Control Power Transber

1606-XLS240-UPSE Power Supplies

1769-CJC CompactLogix CJC Temperature Sensor

188-K4D130 Miniature Circuit Breaker 13 A

194R-CN60-1753-PB Non-Fused 194R Disconnect Switch

2090-CPBM7DF-10AF90 MP-Series 90 m Length Cable

2090-XXNPMP-14S60 MP-Series 60 m Length Power Cable

CBL-14-MP-10 Power cable for MTR-1235 or MTR-1300 or MTR-1400 series splashproof stepping motors. 10 feet

GF-0190 Connecting FlashCable to Federal Maxum Plus.

IC200TBX023 Tool box, 23 point, (IC200UAL006) DC In/Relay Out, 2 analog In, 1 anal og out, AC powered (requires AC power) provided with software, manuals and cables (IC640VPS002 and IC646MPM001)

IC646TBPAS050 Production Accounting Server 50 mass balance streams

IC647NMR000 CIMPLICITY HMI MODBUS RTU Communications Driver

IC693ACC313 Series 90-30 10 SLOT ADAPTER BRACKET

IC750VFD220RR PANELWARE 2-Line x 20-Character VFD Dislplay

IC800VMCE050 Encoder cable for 100 W to 750 W VersaMotion servo motors- 5 meter

SLC/1746 System 1746-OB6EI ELECTRONICALLY PROTECTED DC OUTPUT MODULE

Industrial Computers 6155R-NS2KH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SDM DIE MONITORING SOFTWARE FOR THE SLC

Operator Interface 2711-B6C14 PV600 COLOR KEY&TOUCH, MBUS & RS232 PRINT

Support 9301-2SE2300JPS SUPT RENEWAL CONTRACT FOR 93012SE2300JP

Support 9307-EM10K3PXR SUPT REINSTATEMENT CONTRACT FOR 9307EM10K3PXENE

DeviceNet Products 1734D-IA8XOA8 120 VAC 8 IN 8 OUT, DNET COMMS, SCREW

RSI Software Products 9301-2SE250KOU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BNT30U1 UPGRADE: IN-SUPT: RSBATCH 03 TO 30

Motion Control MPL-B320P-RJ24AA MOTOR,SERVO,2.94 NM,5000RPM,RSLVR,460V,BRK,5.9KG

Motion Control 2090-K6CK-D15M CONNECTOR, MOTOR FDBK, D-SHELL/TERM BLOCK, 15 PIN

GFK-0484 Series 90-70 Demo Case User's Manual

IC641VPS300 VersaPro - Windows Programming Software for Series 90-3- and VersaMax PLCs

MSC-LI Obsolete - Loop Isolator 4-20 mA In / 4-20 mA out

PSPC-DC5 Prof Shop Floor SPC DC 5 User

20BC011A3AYYADC0 PowerFlex 700 AC Drive 20B

20DR180A0ENNANANE PowerFlex 700S AC Drive 20D

2198-H070-ERS2 KINETIX 5500 SERVO DRIVE

2711P-RAT12E PanelView Plus Accessory

280-PWRM35G-M8 ArmorStart Three-Phase Power Media

CQM1-ME08K EEPROM 8K字

1492-N16 TERM BLCK End Barrier WHT

通訊處理器CP 6ES7 870-1AB01-0YA0 ModbusRTU 從站，包含軟件和單授權(quán)

行程開關(guān) 3SE53221SF21

TIA 博途 WinCC 選件 6AV2107-0KE00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 5 Clients

1585J-M8HBJM-10 RJ45 Ethernet Media

1757-SRC1 System Redundancy Module

188-K1D630-N Miniature Circuit Breaker 63 A

194E-Y63-1753-6N 63 A 194E Load switch

2090-CHBIFS8-12AA07 Kinetix 6000M IPIM hybrid cable

2090-UXNPBMP-8S03 MP-Series 3 m Length Power Cable

BC647MBT001 Machine Edition Traditional Development Suite with Proficy GlobalCare Complete and USB Hardware key

GC647IFPRDV00900 GCC iFIX Profsnl SCADA 900 I/O Dev

IC200CHS003 I/O carrier connector style

IC646MQPS99 Machine Edition View for Quick Panel Unlimited Site License