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編帶機的工作過程和關(guān)鍵點說明

　　編帶包裝機電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調(diào)節(jié)好載帶和氣源氣壓. 用人工或自動上上料設(shè)備把SMD元件放入載帶中,馬達轉(zhuǎn)動把

　　載帶拉到封裝位置,這個位置蓋帶在上,載帶在下,經(jīng)過升溫的兩個刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時候用的蓋帶要有粘性.封裝前,載帶一般要經(jīng)過兩個SENSOR,一個是計數(shù)用的,一個是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機的馬達立刻停下不轉(zhuǎn),同時刀頭也要生到上面的位置.計數(shù)SENSOR一般是用光纖,也用而且要求反應(yīng)速度要快,這樣才不會漏計數(shù).計數(shù)SENSOR可以數(shù)載帶的邊孔,也可以數(shù)成型凹槽.數(shù)邊孔的話要折算回來才能是正確的SMD個數(shù).由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個有齒輪,通過一個軸帶動另一個齒輪,后面一個齒輪的齒用來感應(yīng)凹槽式光電SENSOR.這樣一來,載帶前進,帶動了齒輪的轉(zhuǎn)動,也就能計載的邊孔數(shù).

　　編帶機正常工作有三種狀態(tài),連續(xù),寸動和放氣,連續(xù)和寸動可以上料速度快慢選擇.放氣一般是在冷封裝的時候用的,這時候要求兩個刀頭往下壓,但壓力比熱封的壓力小.因為蓋帶本身有粘性,所以只需把蓋帶和載帶合在一起就行了.

　　上面說的是半自動編帶機的基本功能,如果是全自動編帶機,還要自動上料部分.進料部分一般是用步進或司服馬達帶一個可以轉(zhuǎn)動機械手臂,手臂下面裝一個吸嘴,用來把SMD元件從上料位置放到載帶上面,這時要求PLC要有脈沖輸出功能.進料的排料部分一般是有針對性做的.如果SMD元件是不分正反面,不分前后放置的,而且可以承受一般振動的,那就可以用振動盤來振動排料.如果是分極性而且是管裝的,比如說有些IC,那就可以利用重立,使IC一個接一個排放在吸片位置.當(dāng)SMD元件放一個到載帶上,馬達拉動載帶前進一個位,這時候就要求馬達有快速啟動和停止的要求.通常一般帶殺車的調(diào)速馬達可以做到,但有時候也用步進馬達.

　　如果編帶機用上觸摸屏的話,不但可以簡化面板,而且可以根據(jù)刀頭氣缸的速度調(diào)節(jié)刀頭在上位和下位的時間.

　　四 、V80 PLC在編帶機上的應(yīng)用

　　由于編帶機的控制簡易,對PLC的要求是性價比要高,穩(wěn)定.德維森科技的V80系列中的M16DT-DC PLC早在05年就已經(jīng)在編帶機上運用,先后在按鈕式編帶機,觸摸屏式編帶機,全自動編帶機上得到規(guī)模運用.由于V80 PLC編程方便好用,而且能帶高速脈沖輸出,硬件穩(wěn)定,性價比高,深得廣大客戶的喜愛.
 

1585J-M8PBJM-1X 1585J Ethernet Media Cables

1734-TOP POINT I/O Terminal Base

1783-HMS8TG8EG4CGN Stratix 5400 20 Port Managed Switch

193-EIO-43-240 E300/E200 240V AC Control Module

198-SHRY Operating Handle

2090-CPBM7DF-10AA02 MP-Series 2m Standard Cable

2090-DANPT-16S07 TL-Series 7 m Length Power Cable

BC647OEM0110 OEM Edge Program Additional Key - iFIX (Approval Required)

GA647IFPLDV00300 GCA iFIX Plus SCADA 300 I/O Dev

GP647IFCLNTS005 GCP iFIX iClientTS 5 Additional Users

IC600BF814RR Type K Thermocouple Input Module (8 points)

IC647HSTCC40KM Calculation Collector for Historian - Standard Server 40000 Points (M4 Key)

IC647TDV000 CIMPLICITY HMI Server NO LIMIT Development & Runtime System

IC693MDL930LT Relay Output, Isolated, 4 Amp (8 Points) (LT)

IC756LDV001E64-925 DataViews Development on Inb Linux/Red Hat 64 bit, Addt'l User, English v9.25

Pico Controllers 1760-CONN-RJ45 INTRA-CBL CONNECT 10/PACK

PLC-5/1771 System 1771-OM 220/240V AC OUTPUT MODULE, 8 DRIVER, SOURCE OUTPUT

Distributed I/O 1791-24A8 BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCL10 CONTROLNET TNC COAXIAL CONNECTOR - PLUG

Operator Interface 2707-MVP232 MICROVIEW, PANEL MOUNT, 2 LINE LCD, RS-232

Support 9701-VWSS250AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0100PTS SUPT RENEWAL CONTRACT FOR 9324RL0100PT

EtherNet/IP Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE340ZHU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control F-6100-R-H04AA MOTOR/ENCODER/BRAKE

44A722981-011RR Color Adapter Card (W/M 1)

IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

TRM-21006666 Connector, 20 Point Screw Terminal, S2K Digital I/O

VMEM-GMOD/DT VisualMEM MEMPort Gateway Module. One required for each DuraTouch tha t uses MEMPort Input Modules.

20BD022A0AYNANC0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC037AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D017N103 PowerFlex 400- 7.5 kW (10 HP) AC Drive

140CRA93101 Quantum LMS RIO 站適配器, S908 RIO, 單電纜

285-BRC25-M20 Cable,ArmorStart Source Brake Cable

繼電器輸出:一常開/閉250VAC 5A,電壓輸入. 面板尺寸:48*48.mm

1492-SPM1D200 MCB Supplementary Protector 20 A

通用型變頻器 6SE6 440-2UD33-7EB1 "37 KW,275 x 650 x 245"

電機啟動器 3VU13401TF00

150-C60NCD SMC-3 60A Smart Motor Controller

1692-ZG6666 24 V DC Electronic Circuit Protection

1771-IFEK 1771 Input Module

193-EC3EE E3 Plus 18-90 A Overload Relay

198-PL21G IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF02 MP-Series 2 m Length Power Cable

2094-BC01-M01-M Kinetix 6200/6500 Integrated Module

DEMOCD00002 Proficy Historian DEMO CD

GFK-0646 C Programmer's Toolkit for Series 90 PLCs User's Manual

IC200UMB001 VersaMax Micro 20/40/64, User Program Memory Module. Compatible with VersaMaxMicro 20/40/64 only.

IC647AQC100 PA Quality Client 100 Pak

IC647PME005 Proficy Change Management Server Machine Edition Version - 5 Concurrent Users

IC693CMM302CA Conbal Coating Enhanced Genius Communications module.

IC754VBB06CTD 6 INCH BASCI TFT WITH BLANK

MSI-ACQUIDATA I/F-43 Acquidata Testream Interface Ver 4.3

SLC/1746 System 1747-DEMO-7 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

Distributed I/O 1734-IB4 24V DC 4 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E12 EEM, 16 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G16L1 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

Support 9301-MSGRPROR SUPT REINSTATEMENT CONTRACT FOR 9301MSGRPROENE

Support 9381-POCXENS SUPT RENEWAL CONTRACT FOR 9381POCXEN

DeviceNet Products 1790D-TN0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE, TERM BLOCK

RSI Software Products 9301-2SE330PTU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Motion Control MPL-B680D-MJ22AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V

Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

HE200TIM100 Time server - need 1 TIM100 per network to provide GPS time signal, with antenna with a 6 foot cable

IC646NSL999 CIMPLICITY SQL - Internet Connector

PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2414 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 0.5A

20BC085A3AYNAEC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC140AN0NNNNN PowerFlex 753 AC Packaged Drive

22A-A9P6N103 PowerFlex 4- 2.2 kW (3 HP) AC Drive

TSXMFPP004M Quantum Unity V2 PCMCIA存儲擴展卡，程序存儲4x1024K（Flash）

284-PWRM22A-M12 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1M-CPU22 CPU單元I/O點數(shù)320，10K程序容量，不可接擴展機架。

1492-RCDA4D40 Residual Current Device 40 A

有源總線模板 6ES7195-7HD10-0XA0 有源總線模板用于 2 IM153-2 高性能型冗余系統(tǒng)

變送器 3RS11 42-2GW80

1497-L-BASX-0-N Control Circuit Transber

1606-XLE480EPC XLE 20 Amp Power Supply

1764-24AWA MicroLogix 1500 24 Point Controller

188-K3D400 Miniature Circuit Breaker 40 A

194L-HE4E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable

BC647TRT999 CIMPLICITY HMI Viewer Runtime System with Proficy GlobalCare

GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX

IC200NDD010 10 point PLC, (6) 12VDC In, (4) 12VDC Out, 12VDC Power Supply

IC646PPA772 PA-70 with 772 CPU - AC

IC647NCA000 CIMPLICITY Change Approval for Unlimited Point Server

IC690ACC901 Mini-Converter Kit with cable (RS-485/RS-232)

IC697VDQ120 Discontinued. Replacement is Embedded VMIVME-2131-110 Not UL Approved. Contact GE Embedded for more details.

IC800SSI420RP2RR 20A, 480V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SN REMOTE I/O SCANNER MODULE

Industrial Computers 6181P-15TP2KHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS

Operator Interface 2711-K5A1L1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9301-2SE2100DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2100DE

Support 9393-RSTLX5S SUPT RENEWAL CONTRACT FOR 9393RSLTX500

ControlNet Products 2711P-K10C15D2 PV PLUS 1000, KEYPAD, CNET, DC PS, EXT MEM

RSI Software Products 9301-2SE2500U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 100K

RSI Software Products 9358-BEPB60U3R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 30 TO60

Motion Control MPL-A4540F-MK24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFY-S30 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,30M

GABI3D200C2P/AR QUICKPANEL 10.5" TFT W/AB RIO 24VDC GE LABEL

IC641SWC313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & CDROM

IC800SSI107D2 7.2 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 115/230 VAC

PSPC-ADMIN/E Prof Shop Floor SPC Admin 1 User w/ eSig

20BB052A0AYNANC0 PowerFlex 700 AC Drive 52 A 20 Hp 20B

20DE125A0ENNANANE PowerFlex 700S AC Drive 20D

2198-BARCON-100DC200 Kinetix 5700 100mm DC Bus Bar

2711P-K15C4A9 PanelView Plus Terminal

280-PWRM35D-M15 ArmorConnect 3-PH Power Media trnk cable

CPM2A-60CDR-D 60點主機 DC24V 36點入24點繼電器輸出 自帶RS232C口

1492-MS6X12 IEC 6 x 12 mm Marker Card

1495-N74 1-1/2 in. Hub

行程開關(guān) 3SE53120SJ12

運行版軟件 6AV2107-0DB14-0AA0 SIMATIC WinCC Client for Runtime 專業(yè)版 ASIA V14

1585J-M4UBJM-3 RJ45 Ethernet Media

1756-PA72 ControlLogix AC Power Supply

188-K1C250 Miniature Circuit Breaker 25 A

194E-KA32E-P11-PE 194E Load switch

2090-CFBM7DF-CEAF03 Kinetix 3m Flexible Cable

2090-UXNBMP-18S09 MP-Series 9 m Length Brake Cable

BC646SPI365 Solution Provider Annual license w/Additional iSuite

GC647IFESGCLNTCDV GCC iFIX Optn: ESig & ERec iClient Dev

IC200ALG331 Analog output 16 bit voltage/current 4 isolated channels

IC646MBT001 Machine Edition Traditional Development Suite

IC647IFPRRN00075C iFIX Profsnl SCADA 75 I/O Runtime (M1Component Part)

IC660SLD024 Red Safety Label Kit for IC660BBD024 Genius Blocks

IC697CHS750RR Series 90-70, 5 Slot Rack, Rear Mount

IC800CBL064 Replaced by cable IC800CBL067

ControlLogix/1756 System 1756-DNB DEVICENET BRIDGE/SCANNER MODULE

Industrial Computers 6182H-7KRH4B VVCE 700, KEYPAD, STD MEM, ENET, AC

Process Control 9358-PBBK03ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 03 UNITS

Operator Interface 2711P-T15C15D2 PV PLUS 1500, TOUCH, CNET, DC PS, EXT MEM

Support 9352-WGG100R SUPT REINSTATEMENT CONTRACT FOR 9352WGG100

Support 9330-CCR SUPT REINSTATEMENT CONTRACT FOR 9330CC

ControlNet Products 1786-CTK CNET RG6 TOOLKIT

RSI Software Products 9301-2SE235ESU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGG200UR UPGRADE: OUT-SUPT: RSSERVER GE GENIUS 16 TO 32 BIT

Motion Control

Motion Control 2090-DANBT-18S04 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 04M

BC646SPM365 Solution Provider Annual License w/Additional ME Suite

IC300TRM016 Spring-clamp style I/O plug, 16-terminal

IC800BPK012 12 Amp Beta Series Amplifier Package

MTR-3T69-G-R-B-M-0RR Servo Motor Metric 24V Brake

20AD014A0AYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANANE PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND125AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B062N104 PowerFlex 527 15kW (20Hp) AC Drive

280-MTR22-M4 ArmorConnect Motor Cable

FX1N-24MR-001 主機14點入/10點出?繼電器輸出?

1492-M3X12 IEC 3 x 12 mm Marker Card

1494G-FF3N NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44436BC45

ET 200SP 6ES7134-6JD00-0CA1 AI 4xRTD/TC 2/3/4 線制 高性能型，基座單元類型 A0、A1

1585D-M4HBDM-5 Micro D-Code, QD Style Ethernet Media

1756-BA2 ControlLogix L6X Ser B ONLY Battery Assy

1794-IM8 Flex 16 Point Digital Input Module

194E-CA20 194E Load switch

2080-MOT-HSC Micro800 250KHz HSC Plug-In

2090-CSWM1DF-18AA21 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYYANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB700 Proficy GlobalCare Complete for Logic PC Runtime 700 I/O

HE693STP101 Discontinued Part. Check with GE IP on migration path.

IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)

IC660BBR100 Block Relay Output Normally Closed 16 Circuits. Module is not UL approved.

IC695ALG112CA RX3i Isolated Analog module, conbal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000J-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 2.2

CompactLogix System 1769-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-N2 EMPTY SLOT FILLER CARD

Distributed I/O 1799-COV20 CLEAR PLASTIC COVER, 4 STAND-OFFS/SCREWS (20 PT)

Operator Interface 2711P-K6M20D PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9325-L3140R SUPT REINSTATEMENT CONTRACT FOR 9325L3140

Support 9358-PBBK30S SUPT RENEWAL CONTRACT FOR 9358PBBK30ENE

Support F1775-S4ASERB FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL

RSI Software Products 1789-L30 SOFTLOGIX5830 CONTROLLER W/5 USABLE CHASSIS SLOTS

RSI Software Products 9701-VWMR030ADEE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (GERMAN)

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Motion Control 2094-PRS8 POWER RAIL, SLIM, 230V OR 460V, 8 AXIS

A06B-6093-H402 Ext. Regen Resistor, 30 Ohm 100 Watt, Beta or I/O Link Amplifiers

IC200UEX211-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)

IC752COM101 Omron 9 pin cable for DataPanel 30/50

MTR-3N32-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

ZA06B-0153-B175#7008 A30/3000 servo motor with brake and 64k serial encoder

20BD8P0A0AYYADD1 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC302JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A011 PowerFlex 520 2.2kW (3Hp) Power Module

TLXCDLFOFS33 Quantum 200 LICENSES LARGE OPC SERVER

FRN0.4C1S-4C 1. 2KVA 1.6A 0.4KW 3相AC380V/50Hz/60Hz

1492-J3TW 2.5 square mm Standard Terminal Block

1492-SPM3D160 MCB Supplementary Protector 16 A

軟啟動器 3RW40552BB34

SIMATIC HMI 系列面板 6AV2124-1QC02-0AX0 KP1500 精智 15.4 寸

150-SPPB3UR SMC-50 POWER POLE ASSEMBLY 140A

1738-IB8M8 ArmorPoint 8 Point Input Module

1784-PCD1 DeviceNet Comms Cable for 1784-PCD Card

193-KC10 7.2-10.0 A IEC Bibllic Overload Relay

20-750-PH2-F9 PF755 FR9,IP00,24 VDC WIRE HARNESS

2090-CSBM1DE-10AF15 Kinetix Cable Single DSL 2090-Series

20AB4P2A0AYNANC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00075 GCA iFIX Profsnl SCADA 75 I/O Dev

GP647IFESGDV00300 GCP iFIX Optn: ESig & ERec 300 I/O Dev

IC600BF900RR Local I/O Transmitter Module

IC647HSTCCP50M Historian Client Connection Pack 50 Users (M4 Key)

IC647TIDC TID:Texas Instrument Direct

IC693MSC301RR Series 90-30 Demonstration Case

IC756LDV010E-98 DV Draw Development on Inb/Linux RedHat Op Sys, English, Version 9.8

MicroLogix 1000/1761 System 1761-L10BWA 10 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OWN SELECTABLE CONTACT OUTPUT MODULE 32 POINT

Distributed I/O 1791-N4C2 BLOCK I/O, 120V AC, 6 POINT ANALOG MODULE

Communications 1786-FSB500 200 MICRON BULK CABLE 500 METERS (1640 FT)

Operator Interface 9399-RSVADSGR RSVIEW32 ACTIVE DISPLAY SYS GETTING RESULTS GUIDE

Support 9356-PRO2350R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2350

Support 9324-RL0700NXS SUPT RENEWAL CONTRACT FOR 9324RL0700NXENE

EtherNet/IP Products 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

RSI Software Products 9301-2SE3500FRE RSVIEW32 RUNTIME 100K (FRENCH)

RSI Software Products 9356-PRO2500U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.70000 TAG

Motion Control N-3412-2-H04AA SERV MTR,1.6NM,6000RPM,2000 LN ENCDR,BRK

44A731202-G03 Upgrade Kit Genius IC660BBA103

IC200ALG328 ANALOG OUTPUT 13 BIT CURRENT 12 Channel

IC693PWR321 Power Supply, 120/240 Vac, 125 Vdc, Standard

Silver Series 9323-PI300D A.I SERIES PLC-5/250 OFFLINE/ONLINE PROGRAMMING

VSPC32-ADMIN VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports.

20BD027A0AYNANB0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11FD040AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D208A103 PowerFlex 400- 110 kW (150 HP) AC Drive

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