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只有了解設(shè)備當前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預(yù)先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。
 

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IC200TBX520 Tool box, Micro 20, QuickPanel color touch screen and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (

IC646TBSPMSS200 Smart Process Monitoring SPC+ server 200 KPIs

IC647NTS025 CIMPLICITY HMI Terminal Services 25 User Pack

IC693ALG220CA Conbal Coated Analog Input module, four point voltage.

IC752CBT073RR Datapanel 320T CEG w/ Advanced s/w: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. With 2Meg & Genius PC/104.

IC800VMM01LNKSE25 100 W VersaMotion servo motor (0.32 Nm)

SLC/1746 System 1746-NO8I 8 CHANNEL ANALOG CURRENT OUTPUT FOR SLC 500

Industrial Computers 6189V-DIMM256 DIMM MEMORY 256MB

Application-specific products 1403-DMA DISPLAY UNIT FOR POWERMONITOR

Operator Interface 2711-K6C14L1 PV600 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE2400ZHS SUPT RENEWAL CONTRACT FOR 93012SE2400ZH

Support 9323-P1003ENR SUPT REINSTATEMENT CONTRACT FOR 9323P1003EN

DeviceNet Products 1734-OW2 24 VDC COIL N.O. DPST RELAY MODULE

RSI Software Products 9301-2SE3103 RSVIEW32 RUNTIME 150 WITH RSLINX

RSI Software Products 9358-BNTK60U3R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 30 TO 60

Motion Control MPL-B420P-RJ24AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,BRK,7.7KG

Motion Control 2090-UXBK-D1515 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,15M

GFK-0825 Field Control Distributed I/O and Control System Genius Field Processor User's Manual

IC646MDB000 Logic Developer PC w/Runtime 8,000 I/O

MSDIS-1200 Marathon 12" Display, Touch

PSPC-MONITOR25/E Prof Shop Floor SPC Monitor 25 User eSig

20BC022A0AYNANC1 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC030JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R031 Kinetix 5700 3.1kW Shunt Resistor

2711P-RDB12CK PanelView Plus Display Module

280D-F12Z-10B-RR-3 ArmorStart Direct Online Starter

CQM1-IPS01 模擬單元專用電源 供1單元

1492-NM16 TERM BLCK End Barrier

前連接器 6ES7392-1AJ00-0AA0 20 針前連接器，螺釘型

變送器 3RS18001HP00

TIA 博途 WinCC 選件 6AV2107-2LK00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 25 -> 50 Clients

1585J-M8PBJM-1X 1585J Ethernet Media Cables

1760-L18AWA-EXND Pico 18 Point AC Controller

188-K2C400 Miniature Circuit Breaker 40 A

194L-E12-1752 12A 194L Load Switch

2090-CNSRPRS-AAP5 Kinetix 6000M Network Cable

2090-XNRBM-2 RBM CONN SPARE PARTS KIT (75A)

BC647MRC000 Logic PC and View Runtime 8000 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev Globalcare Complete part

IC200DEM004 VersaMax MicroMotion and VersaMotion Simulator is prewired and ready to use. The simulator includes a IC200UMM102 MicroMotion Module, Serial Port on VersaMotion Motor, Amplifier, communications cable (1meter)from VersaMotion to Micro, programming ca

IC646NDF000 Allen-Bradley DF1 Communications

IC647IFUBSTSC iFIX iClientTS User Base Support (M1Component Part)

IC670MDL241 240VAC Input, 16 Point, 2 Groups of 8

IC697MDL250RR 120 Vac Input (32 Points)

IC800SLCBZ050 Brake cable for any 30 Watt to 750 Watt S-series servo motor with brake. 5 meters

ControlLogix/1756 System 1756-DMCF010 10 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH4B VVCE 1250, KEYPAD, EXT MEM, ENET, AC

Process Control 1757-PFBEXP080 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RR128 PVP/VVCE RAM SO-DIMM 128MB

Support 9357-ANETMDAD3S SUPT RENEWAL CONTRACT FOR 9357ANETMDAD3E

Support 9361-POWERTOOLSR SUPT REINSTATEMENT CONTRACT FOR 9361POWERTOOLS

ControlNet Products 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMDAD3E RSNETWORX MD ENET ADD-ON

Motion Control MPL-A420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-K09 CABLE,ULTRA, NON-FLEX,SKWD,R/A,9M

CBL-13-ET-30 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 30 Ft.

IC600YR550RR 13" I/O Rack with High Capacity P/S, 115-230Vac (8 Slots)

IC800SKCPZ100 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 10 Meters

OC647IFGLBLCLN001M-50 iFIX WebSpace: Additional 1User v5.0

20AD1P1A3AYNNNC0 PowerFlex 70 AC Drive 20A

20DC8P7A0EYNANANE PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD167RA0NNN PowerFlex 167 A DC Drive

2711-ND3M PanelView ND3 MED Accessory

280-PWRM22G-M12 ArmorStart Three-Phase Power Media

1 F930GOT-BWD-C 4.4寸黑白顯示 3350.-

1492-MCAA115 15 A UL489 Miniature Circuit Breaker

1494U-FC302J 1494U 30A Class H/J 250V Fuse Clip

軟啟動器 3RW44542BC45

SIMATIC STEP 7 V14 6ES7810-5CC00-0YM2 SIMATIC STEP 7 專業(yè)版 SUS Compact Combo (TIA Portal & Classic)

1585D-M4UBDM-0M6 Micro D-Code, QD Style Ethernet Media

1756-IF8K ControlLogix 8 Point Analog Input

1797-CE3S FlexEx Extension Cable