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FBLM5120C-10-K1現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

FBLM5120C-10-K1,

FBLM5120C-10-K1

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲, PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號的狀態(tài)以及編制的軟件程序自動控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動作程序，鋼領(lǐng)板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號:主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號

　　控制的負(fù)載主要分成三類:一是7臺交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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RSI Software Products 9301-WK32GEMENE RSVIEW32 WORKS 32K WITH GEMTOOL/RSLINX

RSI Software Products 9358-PLTM2400U2 UPGRADE: IN-SUPT: PLANTMETRICS 10 TO 50 WORKCELL

Motion Control 8720SM-037S4KAS4 37 KW/76.1 AMP, 750 VDC, AC MOTOR WITH SNS60,+MPL

9650 Quick Connect. Mini Protocol Converter

IC200TBM002 I/O AUXILIARY BOX STYLE

IC697VSC096 Single Board Computer, with 32Mbyte SDRAM & 96 Mbyte Flash

MTR-1337-N-A-E-SRR Stepping Motor Nema34 Splashproof

ZA06B-0075-B203#0100 B8/3000is Servo Motor with Straight Shaft, Key and IP67 Sealing

20BD180A3ANNANC0 PowerFlex 700 AC Drive 20B

20G11RC015JA0NNNNN PowerFlex 755 AC Packaged Drive

25-EMC1-FA PowerFlex 520 Frame A EMC Plate

140XTS00206 Quantum CABLEFAST電纜, 帶 QUANTUM I/O 端子, 1.8M

294E-FD4P2P-G2 Variable Frequency Drive

D4D-2132N 觸點(diǎn):1開/1閉,6A 250VAC機(jī)械壽命:1000萬次?撞壓式,滾輪柱塞型，停產(chǎn)，用D4NA-4132替代

1492-SPM3C030-N MCB Supplementary Protector 3 A

軟啟動器 3RW40362TB04

數(shù)字量輸出模 6ES7 222-1XF32-0XB0 SM 1222DQ 8 x RLY（雙態(tài)）

150-FPP317C SMC Flex Repair Part

1734-OB8 POINT I/O 8 Point Digital Output Module

1783-HMS8SG4CGR Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-E3T E300/E200 30 Amp Sensing Module

20-750-FLNG1-F4 PowerFlex 750 NEMA 1 Flange Adaptor Kit

2090-CPWM7DF-14AA60 MP-Series 60m SpeedTec Standard Cable

2098-DSD-HV030X-DN Ultra 3000 Servo Drive

GA646PCMS10 GlobalCare Assist for Change Management Electronic Signature Module 10 Pack

GP-0602NT-F1 GagePort LVDT NT (Full Bridge F1 Blocks)

IC5002CAC0000 12in Inbligence PanelClient H/W Only

IC647HSTAE10000KM Alarm and Events Option for Historian - Standard Server 10,000,000 Points (M4 Key)

IC647SI7M SI7:Siemens SIMATIC S7

IC693MDL655LT 24 Vdc Input, Neg/Pos Logic, 1 ms, (32 pts) (LT)

IC756HDV000K-98 DV Development - HP/UX Op Sys, Korean, Version 9.8

MSI-SDK SDK Connections

PLC-5/1771 System 1771-IC INPUT MODULE, 48V DC, 8 INPUT

Distributed I/O 1790P-T4T0 PROFIBUS,4 INPUT THERMOCOUPLE BASE, TERMINAL BLOCK

Communications 1784-CP2 CABLE ASSY, 10 FT/3.20 M, 1784-KTP, -KT, -KT2, -KL

Operator Interface 2727-T7P30D1FEU MOBILEVIEW TABLET T750 - EUROPEAN

Support 9305-RSVADFVCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADFVCJP

Support 9515-RSCHM500R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM500ENE

EtherNet/IP Products 2711-B5A20 PV550 MONO KEY&TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE3400ZHU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (ZH)

RSI Software Products 9515-RSNHS025ENE RSMACC NETWORK HEALTH FOR 25 NETWORKS

Motion Control 1326AB-B520E-S2K5L MOTOR,SERVO,460V,13.0NM,3000RPM,SINGL,BRK,IP67

4161-4-24-.8-N4 BCD To 7 SEG Display . 4 Digit, (.8") 24VDC. NEMA 4

HMI-CAB-C58-1 CABLE MODICON 984 SLOT

IC693CBL313 Cable, I/O Expansion, 8 Meters

QSI31200C2P QUICKSTART KIT 10.5" TFT

TRM-21006665 10 point screw terminal connector for 16/20/28 amp S2K controller auxiliary encoder

20BC8P7A0AYYANC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF050JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E1P7C104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

140ACO13000 Quantum 模擬量輸出, 8通道, 高密度

284E-FVD7P6Z-25-CR-EMI EtherNet Variable Frequency Drive

E2E-X2MF1 2mm,非屏蔽電感式,三線,常開200mA PNP 電源:10-30VDC圓M8

1492-SPM1C150 MCB Supplementary Protector 15 A

通用型變頻器 6SE6 430-2UD32-2DB0 "22 KW,275 x 520 x 245"

電機(jī)啟動器 3VU13401NH00

150-C16NBR SMC-3 16A Smart Motor Controller