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TEXAS INSTRUMENTS 2587678-8010現(xiàn)貨 in stock! 歡迎來電咨詢~??！

TEXAS INSTRUMENTS 2587678-8010,

TEXAS INSTRUMENTS 2587678-8010

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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IC300MIX902 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc,0.5A pos. logic with ESCP) and 4 channels Analog Inputs, voltage (0-5vdc, +/-5vdc, 0-10vdc, +/- 10vdc), 12 bit; 2 channels Analog Outputs, voltage (+/- 10vdc)

IC752SKT003RR Datapanel H Starter Kit: Includes Datapanel H (DPH000), download & communication cables, WinCfg, user & programming manuals

MTR-3S84-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6120-H045 PSM-45HVi 45 kW high voltage power supply module for Alpha servos

20CC300A0ANNBNG0 PowerFlex 700H AC Drive 20C

20G1ABF265JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D043N114 PowerFlex 523 22kW (30Hp) AC Drive

2711P-T4W21D8S-B PanelView Plus 7 Graphic Terminal

6SE6440-2UD21-5AA1 1.5KW

1492-JTC3J 2.5 mm Thermocouple Terminal Block

1492-WTS3LP IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44241BC35

通信模塊 6ES7 540-1AB00-0AA0 CM：PtP RS422/485，通訊模塊

1585-C4UB-S100 Ethernet Media

1746-OV16 SLC 16 Point Digital Output Module

1790-0B16X CompactBlock LDX 16 Expansion Block

194E-A-P11 194E 1 NO-1 NC Auxiliary Contact Block

20-PP09028 SNUBBER BUSBAR WITH CAPACITORS

2090-CSBM1DF-18AA06 Kinetix Cable Single DSL 2090-Series

20AC030C3AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-SI-MT SI Consignment System (12 month license)

HE200CGM100 CAN network isolated repeater

IC600KD511 Sealed Operator Interface Keyboard (65 keys)

IC647HSTES1500KM Historian Enterprise Server 1,500,000 Points (M4 Key)

IC647YKGC YKG:Johnson Yokogawa DARWIN

IC694ALG391CA Conbal Coated Analog Current Output module, 2 channels.

IC756SDV000E-98 DV Development - Solaris Op Sys, English, Version 9.8

MicroLogix 1200 System 1762-RTC REAL TIME CLOCK

PLC-5/1771 System 1771-RTP1 HIGH RESOLUTION ISOLATED ANALOG SERIES

Distributed I/O 1794-OW8K CONFORMAL COATED, RELAY CONTACT OUT, 8 PT ISOLATED

Communications 9399-WAB32GR RSLINX GETTING RESULTS GUIDE

Support 6203-PLC2AR SUPT REINSTATEMENT CONTRACT FOR 6203PLC2A

Support 9358-BIZUC4PR SUPT REINSTATEMENT CONTRACT FOR 9358BIZUC4PENE

Support F1771-IFC FIRMWARE UPGRADE FOR 1771-IFC I/O MODULE

RSI Software Products 9324-RLD000ENE RSLOGIX 5000 SERVICE EDITION, ENGLISH

RSI Software Products 9301-2SE350ITU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-HSTS2500U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 70K TAG

Motion Control 8720SM-015S2EBS1 15 KW/41.5 AMP, 460VAC, AC MOTOR WITH SRS60 ENC.

8152 SLDERLSS Field CONN Adapter, Used W/4161 (6-8 DGT). RIBB CBL O/I For Data LNS

IC200MDL241 INPUT 240VAC (2 GROUPS OF 8) 16PT

IC697CMM731RR Series 90-70 Broadband Lan Interface, All Channels (MAP 30)

MTR-1324-0-D-E-0RR Stepping Motor Nema34 Double Shaft

Z44B295864-001 DSM controller 11slot grounding bar

20BD096A3ANNANC0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20G11NC2P1AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D4P2N103 PowerFlex 4M- 1.5 kW (2 HP) AC Drive

NWBM85S232 Quantum multibridge, MB+/4 RS232, user programma

294D-FD4P2Z-G1-3 Variable Frequency Drive

S82J-30024 120V/240VAC可選。容量：300W輸出24V 12.5A

1492-SPM3B070 MCB Supplementary Protector 7 A

軟啟動(dòng)器 3RW40271BB15

電機(jī)啟動(dòng)器 3VU16403CM00

150-F60FBD Encl. SMC Flex Smart Motor Controller

1734-EPAC POINT I/O Extension Power Module

1783-BMS10CGA Stratix 5700 10 Port Managed Switch

193-EIO-CM-C23 E300/E200 100-C23 Contactor Coil Module

20-750-CBPEMCCM1-F8 PowerFlex 750 Kit,DC,Com Mode Core,Fr8-9

2090-CPWM7DF-10AF25 MP-Series 25 m Length Power Cable

2098-DSD-005-DN Ultra 3000 Servo Drive

FC-SW-750 Fieldcare PRO with Full License (750)

GFK-2070 10.5 inch/12.1 inch 110VAC QuickPanel Installation Guide

IC220PBI001 PROFIBUS-DP NETWORK INTERFACE UNIT (REQUIRES 1 IC220TBK087)

IC647DMS003 DataMart 3 PA Connections