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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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CPM1A-MAD01 模擬量模塊2入/1出?輸入:0～10V,1～5V,4～20毫安

1492-MR5X8H1-20 Connection Products

1494V-RB2 Connecting Rod

軟啟動(dòng)器 3RW44666BC35

運(yùn)行版軟件 6AV2104-4HH04-0AE0 SIMATIC WinCC Runtime Advanced V14 Upgrade ： WinCC flexible 2008 Runtime 4096 PowerTags -> WinCC Runtime Advanced 4096 PowerTags V14

1585J-M4TBJM-20 RJ45 Ethernet Media

1756-OB32K ControlLogix 32 Point Digital Output

188-K1C005-N Miniature Circuit Breaker 0.5 A

194E-G3664 Noryl Thermopls Encl 125 X 180 X 105 mm

2090-CFBM7DF-CDAF40 MP-Series 40m Feedback Cable

2090-UXBB-DM09 Ultra Series Breakout Board Kit

BC646OEM0210 OEM Edge Additional Key - CIMPLICITY HMI

GC647DMC010 GC DataMart 10 Reporting Clients

IC200ALG240CA ANALOG INPUT 16 BIT VOLTAGE/CURRENT ISOLATED 8 CH CONFORMAL COATED

IC646DUR101 Durus Controller Programming and Simulation Software with Cable (IC210CBL001)

IC647IFPLSR00300M iFIX Plus SCADA 300 I/O Server (M4 Part)

IC660MLD024 Label for IC660BBD024 (Qty 100)

IC697BEM715RR VME Bus Transmitter

IC800ABK003 Built-In lithium encoder battery kit for Alpha SVM1-180HVi amplifier

FlexLogix System 1794D-PALEN FLEXLOGIX DOCUMENTATION SET

GuardPLC Systems D1755-UM001CENP GUARD PLC CONTROLLER SYSTEM USER MANUAL

Process Control 1757-UPGSR300 UPGRADE 300PT RED SERVER LIC

Operator Interface 2711P-B15C4B2 PV PLUS 1500, KEY/TOUCH, ENET, AC PS, EXT MEM

Support 9240-DNEXPR SUPT REINSTATEMENT CONTRACT FOR 9240DNEXP

Support 6300-MSS 6300-MS SOFTWARE SUPPORT RENEWAL

Support F1794-ACN15SERA FIRMWARE UPGRADE FOR 1794-ACN15 I/O MODULE

RSI Software Products 9301-2SE2350U1 UPGRADE: IN-SUPT: RSVIEW32 WORKS 150 TO 5000

RSI Software Products 9701-VWSTU1 RSVIEW STUDIO FOR ME TO ENTERPRISE SERIES UPGRADE

RSI Software Products 9399-WC2UG WINTELLIGENT VISION2 USER GUIDE

Motion Control 8720MC-LR05-048B 5%,48AMP,460VAC LINE REACTOR

BC646MRD000 Logic PC Runtime (HRT) 8,000 I/O

IC300RCS077 14 AC Inputs (120vac), 10 Relay Outputs (2.5A per point). Built-in network interface for CsCAN or DeviceNet slave.

IC754VBI10MTD 10" Monochrome Quickpanel View Intermediate, Touch, 24VDC, Blank Label

MTR-3T55-H-R-0-M-0RR Servo Motor Metric

20AC8P7C0NYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A0EYNANBNE PowerFlex 700S AC Drive 20D

20G1ANC170JA0NNNNN PowerFlex 755 AC Packaged Drive

25B-E0P9N104 PowerFlex 525 0.4kW (0.5Hp) AC Drive

2715-T9WD PanelView 5500 9 in. Graphic Terminal

FR-F740-0.75K 1.5 KVA 2.0A 0.75KW 3相AC380V/50Hz/60Hz

1492-LG2 IEC Term Blck 3.5x54.5x29.5mm Spr Clp

1494F-P1 Disconnect Switch Handle

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ET 200SP 6ES7131-6BF00-0DA0 DI 8x24VDC 高速型， 基座單元類型 A0

1585D-E4UB-5 1585D Ethernet Media Cordset

1753-IB20XOB8 GuardPLC Digital Combo Module

1794-IB32 Flex 32 Point Digital Input Module

194E-AA32E-PE-P11 194E Load switch

2080-LC30-10QVB Micro830 10 I/O Controller

2090-CSWM1DF-14AA40 Kinetix Cable Single DSL 2090-Series

20AC3P5A0NYNANC0 PowerFlex 70 AC Drive 20A

GC646MPS005 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 5 Pack

HE693PBS106 Discontinued Part. Check with GE IP on migration path.

IC610CHS114RR Rack, 24Vdc Power Supply (5 Slots)

IC647HSTSC40KM Server to Server Collector for Historian - Standard Server 40000 Points (M4 Key)

IC660BBA105RR Current Source Analog Output Block, 115Vac/125Vdc

IC694MDL930CA Conbal Coated Relay Output module, 4 amp 8 point isolated

IC756WDN009CT-22 DV Development Sys VB, Java, C++, C, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System D1762-RM001EENP MICROLOGIX 1200 AND 1500 INSTR. SET REF. MANUAL

PLC-5/1771 System 1771-P4S POWER SUPPLY, SLOT, 8A, 120V AC

Distributed I/O 1794-N2 FLEX DUMMY FILLER MODULE

Operator Interface 2711P-B6M1D PV PLUS 600 GRAYSCALE, KEY/TOUCH, SRIO, DC PS

Support 9323-PA2GR SUPT REINSTATEMENT CONTRACT FOR 9323PA2G

Support 9358-MTRCK03S SUPT RENEWAL CONTRACT FOR 9358MTRCK03ENE

Support F1772-LZPSERB FIRMWARE UPGRADE FOR 1772-LZP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD600PTE RSLOGIX 5000 FULL EDITION, PORTUGUESE

RSI Software Products 9305-RSVADFCFRE RSVIEW32 ACTIVE DISPLAY FLOATING CLIENT (FRENCH)

RSI Software Products 9358-SPCSUE SPC SUITE

Motion Control 2094-BC01-M01 MODULE, INTEGRATED, 400/460V, 6KW CONV. 9A INV.

A06B-0153-B075#7008 A30/3000 Servo Motor, 64K Serial Encoder

IC200UDR002-24 Qty of 24, 14 point PLC, (8) 24VDC In, (6) Relay Out, 24 VDC Power Supply

IC752CBT010RR Datapanel 320T ME (Mono Expansion): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory and PC/104 capability.

MTR-1N32-I-E-D-S-0 MTR series NEMA 34 stepping motor with series winding connection and encoder

ZA06B-0116-B175#0008 BM1/4000 servo motor with brake and 32k serial encoder

20BD481A0ANNNND0 PowerFlex 700 AC Drive 20B