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激光制造業(yè)亟需組建優(yōu)秀的激光加工團隊，大力普及激光加工技術，設立激光加工教學、科研和生產(chǎn)基地，加大相關技術同步研究，將機器人技術、仿真技術應用等大規(guī)模地應用到城市軌道車輛制造中，發(fā)展我國自主特色的激光加工設備以及加工工藝。激光加工技術在城市軌道車輛制造中的應用，包括焊接、切割、表面改性、打標、快速成型、打孔及微細加工等。文章以城市軌道車輛為研究對象，闡述了先進激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點，分析了目前激光加工技術在城市軌道車輛制造中的特點和應用前景，為縮短與國外先進技術的差距，加快軌道交通技術儲備提供參考。

城市軌道交通已成為現(xiàn)代城市公共交通的主動脈，具有運量大、能耗低、效率高、污染小、準點率高等優(yōu)勢。中國如今已成為全球城市軌道交通建設投入的主力軍，甚至連許多二線城市都具備了軌道交通建設的條件與需求。
隨著中國政府“十三五”規(guī)劃的提出，國家發(fā)改委已批復了多地軌道交通的規(guī)劃，到2020年投資預計將超萬億。目前城市軌道車輛制造行業(yè)中，激光加工制造技術備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢，也持續(xù)為其提出新方向、新課題。

由于中國的城市軌道交通起步較晚，因此為了縮短與國外先進技術的差距，應引進、研究和消化當前最新技術及設計思路，加快軌道交通技術儲備，探究激光加工技術在城市軌道車輛制造中的應用。車輛激光焊接車輛轉向架以及車體是城市軌道車輛上的關鍵構成，材質也經(jīng)歷了普通合金鋼、不銹鋼、鋁合金型材幾個階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術之一，屬于無接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個整體，區(qū)別于電阻滾壓縫焊，通過自由組合，使得構件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎，同時也改善了焊接質量，提高了鋼材收得率，并降低了生產(chǎn)成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過雙件組焊、多件組焊，將已切割成形的各類車身構件，焊接成白車身分總成，進而總裝成整車車身。激光組焊因其焊接強度高，可明顯改善車身強度、剛度及密閉性。焊接同時結合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產(chǎn)，投資效益好。但激光組焊技術也有明顯的缺點，如對夾具、被焊件、監(jiān)測精度等要求嚴格，焊接后檢測評價和返修困難，一次性投入大等。

激光-電弧復合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴重，因此為改善外觀，過去常常進行涂裝作業(yè)，而現(xiàn)在則選用激光或電阻焊進行作業(yè)。

通過長期加工技術應用的實踐、積累及分析，不銹鋼接頭焊接技術規(guī)范、疲勞曲線、硬度、抗拉強度、屈服強度、等技術指標相繼被取得或檢驗，車體激光焊接樣件的制評亦完成。


2) 車輛轉向架制造。城市軌道車輛轉向架通常選用日本進口或國產(chǎn)的中厚合金鋼板材，同時多選用熔化極氣體保護焊。用于長直縫焊接的機械人手臂，已被各廠商所引進，來改善焊接穩(wěn)定性；而開具有不同規(guī)格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復合焊優(yōu)化焊接效率，顯示了激光和電弧的特點；同時減少了設備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術特性城市軌道車輛制造廠商已大量使用激光切割技術，其加工的產(chǎn)品有很多，如車體、內裝板材、轉向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質量的零件外形、輪廓和孔。

固體(或CO2)激光切割機通常適用于碳合金鋼、不銹鋼，同時也適用于鋁合金板，可達到理想斷面加工質量和切割速度。以某企業(yè)為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機對6 mm以下板材下料。車輛轉向架選用激光切割機對14 mm以下板材進行下料，其材料為Q345C低合金結構鋼。

下料環(huán)節(jié)激光切割

城市地鐵機車制造首先要準備相關材料，這個階段激光切割技術尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強、節(jié)料省錢、經(jīng)濟適用[16]，因此激光切割技術已被廣泛用于軌道車輛制造中。以某企業(yè)為例，其高速動車組車體選用激光和剪板機對6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉向架選用6 k W激光切割機對12 mm以下板材下料[17]。

上億庫存，國內外近千個倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

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GC-8459-HC-MT Hybrid Workbench, Global Care Only

HE693STG883 8 channel +/-20mV, +/-25mV, +/-30mV strain gage b module for Serie s 90-30 with 16-bit resolution and weighing functions.

IC646MOSS99 QuickPanel Control Development Software Unlimited Site License - Supports QuickPanel, QuickPanel View, and QuickPanel Control

IC647CGMS00 GM Server Site License (not for general use)

IC647PATSCFT Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

IC670MDL330 12 - 120Vac 1A Output, 16 Point

IC693MDL753CA Conbal Coated Output module, 12/24VDC POS logic, 32 points. Interfaceis Fujitsu connector.

IC756LDV000K-912 DV Development - Inb/Linux RedHat Op Sys, Korean, Version 9.12

Pico Controllers 1760-SIM INPUT SIMULATOR FOR 12 I/O DC PICO CONTROLLER

PLC-5/1771 System 1771-OD16K CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE

Distributed I/O 1791-0A32 BLOCK I/O, 120V AC, 32 POINT MODULE (32 OUTPUT)

Communications 1786-RPA CONTROLNET MODULAR REPEATER ADAPTER

Operator Interface 2706-PRIOK REMOTE I/O COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSCWAS SUPT RENEWAL CONTRACT FOR 9701VWSCWAENE

Support 9324-RL0100ESR SUPT REINSTATEMENT CONTRACT FOR 9324RL0100ES

EtherNet/IP Products 2711P-K15C4B1 PV PLUS 1500, KEYPAD, ENET, AC PS, STD MEM

RSI Software Products 9301-2SE340PTU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9356-PRO2350U6R UPGRADE: OUT-SUPT: RSSQL PROF.300 TO PROF.5000 TAG

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4360-N 4360 WITH NEMA 4

IC200ACC303 I/O SHORTING BAR QTY 2

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22C-B145A103 PowerFlex 400- 37 kW (50 HP) AC Drive

140XCA71709 Quantum 背板擴展電纜, 3M

285-BRC25-M10 Cable,ArmorStart Source Brake Cable

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1492-SPM1D100-N MCB Supplementary Protector 10 A

通用型變頻器 6SE6 440-2UD25-5CA1 5.5 KW,185 x 245 x 195

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1771-IA 1771 8 Point Digital Input Module

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1492-LMJ3 IEC Mini Rail 5.1x35x23.7mm Spr Clp

1494G-DF3N-421 NEMA 1494G Enclosed Disconnect

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ET 200SP 6ES7132-6HD00-0BB1 RQ 4x120VDC-230VAC/5A 繼電器輸出，常開觸點， 標準型，基座單元類型 B0、B1

1585D-F4DC-SH Ethernet Media

1756-A17 ControlLogix 17 Slots Chassis

1794-IF4IXT Flex XT 4 Point Analog Input Module

194E-AA80E-PE-TN 194E Load switch

2080-LC50-24QVB Micro850 24 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA13 Kinetix Cable Single DSL 2090-Series

20AC3P5C0NYNANC0 PowerFlex 70 AC Drive 20A

GC646MRA159 Proficy GlobalCare Complete for View Runtime 1,500 I/O

HE693SNP232 SNP to RS-232 Adapter only

IC610MDL124RR I/O Simulator Module (8 points)

IC647HSTSS10KM Historian Standard Server 10000 Points (M4 Key)

IC660BBD025RR 5/12/24Vdc Sink I/O Block, 32 Circuit, Ph B

IC695ACC002 Replacement plastic cases for RX3i CPU and AC PS, quantity 4. Does not include front cover.

IC756WDN010E-28 DataViews Development System for Visual Basic, Java, C++, & Native C 1 User, English v2.8

CompactLogix System 1769-IA16 16 POINT 120 VAC INPUT MODULE

PLC-5/1771 System 1771-PSC POWER SUPPLY CHASSIS, 4 SLOTS

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Operator Interface 2711P-K6C3D PV PLUS 600 COLOR, KEYPAD, DH485, DC PS

Support 9323-S5250R SUPT REINSTATEMENT CONTRACT FOR 9323S5250

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Support F1775-L2SERA FIRMWARE UPGRADE FOR 1775-L2 PLC3 PROCESSOR MODULE

RSI Software Products 9324-RLDFBDENE RSLOGIX 5000, FBD EDITOR ENG

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Motion Control 2094-PRF MODULE, 230V OR 460V, POWER RAIL SLOT FILLER

A06B-6089-H500 Ext. Regen Resistor, 16 Ohm 200 W, Alpha SVU1-80 Amplifier

IC200UEX013 14 point Exp.(8) 12VDC In, (6) Relay Out, 12VDC Power Supply (includes IC200CBL501)

IC752CCK049 ControlStation CE II 6" Controller with Dev Kit

MTR-35005685RR Stepping Motor Nema34 (CTM Only)

ZA06B-0143-B175#7076 A12/3000 servo motor with IP67 sealing and brake and 64k serial encoder

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25-PM1-E3P0 PowerFlex 520 1.5kW (2Hp) Power Module

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FVR 1. 5E11S-4JE 2. 8KVA 3.7A 1.5KW 3相AC380V/50Hz/60Hz

1492-J3-Y 2.5 square mm Standard Terminal Block

1492-SPM3D080-N MCB Supplementary Protector 8 A

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2090-CPWM7DF-16AF90 MP-Series 90 m Length Power Cable

20AB054A0AYNANC0 PowerFlex 70 AC Drive 54 A at 20 Hp 20A

GA647IFPLRN00900 GCA iFIX Plus SCADA 900 I/O Run

GP647IFCLNTSRO050 GCP iFIX iClientTS Read Only 100 PK Runtime Version

IC600BF827RR High Speed Counter Module

IC647HSTCC750KM Calculation Collector for Historian - Standard Server 750,000 Points (M4 Key)

IC647TDV910 CIMPLICITY HMI Server 10000 I/O Development and Runtime System

IC693MDL940 Relay Output, 2 Amp (16 Points)

IC756LDV001J-99 DV Development - Inb/Linux RedHat Addt'l User, Japanese, Version 9.9

Pico Controllers 1760-PICOPROPC02 PICOSOFTPRO W/PROG CABLE

PLC-5/1771 System 1771-OQ16 ISOLATED OUTPUT MODULE, 24V DC

Distributed I/O 1791-8AC BLOCK I/O, 120V AC, 16 POINT MODULE

Communications 1786-TPYS CONTROLNET Y-TAP/STRAIGHT

Operator Interface 9399-2SE32GRDE RSVIEW32 GETTING RESULTS GUIDE (GERMAN)

Support 9701-VWSTR SUPT REINSTATEMENT CONTRACT FOR 9701VWSTENE

Support 9324-RL0300ESS SUPT RENEWAL CONTRACT FOR 9324RL0300ES

EtherNet/IP Products 1769-L35E COMPACTLOGIX ETHERNET PROCESSOR, 1.5MBYTE MEMORY

RSI Software Products 9301-2SE3500DEU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9356-PRO2450U6R UPGRADE: OUT-SUPT: RSSQL PROF.300 TO 32000 TAGS

Motion Control 0041-5061 SHAFT SEAL KIT, F-6000 SERIES MOTOR

44A728335-012 Test & Upgrade - PLC

IC200ALG263 ANALOG INPUT 15 BIT VOLTAGE 15CH

IC693MDL752LT 5/12/24 Vdc (TTL) Output, Neg Logic, (32 points) (LT)

Silver Series 2711E-K14C15 PANELVIEW 1400E KEYPAD TERMINAL, 14"COLOR CRT

VMEM-REP10 Add on - VisualMEM Admin Bundle, 10 licenses. Requires VMEM-SVR.

20BD022A3AYNACC1 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC104JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D038A103 PowerFlex 400- 18.5 kW (25 HP) AC Drive

975750000 Quantum RIO同軸電纜，RG-6

285-BRC25-M6D Source Brake Patchcord Cable, 6M, M25

H7CX-A NEW AC100-240V -999999-999999次，無電壓/電壓輸入，繼電器輸出，一常開/閉

1492-SPM1D320 MCB Supplementary Protector 32 A

通用型變頻器 6SE6 440-2UD41-3GB1 132 KW,326 x 1533 x 545

電機啟動器 3VU13401TL00