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IC220DEM002現(xiàn)貨 in stock! 歡迎來電咨詢~??！

IC220DEM002,

IC220DEM002

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺，可實(shí)現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實(shí)時趨勢，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實(shí)現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號的溫、壓補(bǔ)償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實(shí)時趨勢曲線、歷史趨勢曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹

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140CFU40000 Quantum CABLEFAST 保險(xiǎn), 4 AMP

294E-FD2P5Z-G3 Variable Frequency Drive

SHL-Q2255 觸點(diǎn):1開/1閉,10A 250VAC機(jī)械壽命:1000萬次 滾輪柱塞型

1492-SPM3C005-N MCB Supplementary Protector 0.5 A

軟啟動器 3RW40371TB04

中央處理單元 6ES7 215-1HG40-0XB0 CPU 1215C DC/DC/ 繼電器

150-FPP108B SMC Flex Repair Part

1734-OA4 POINT I/O 4 Point Digital Output Module

1783-HMS4S8E4CGN Stratix 5400 16 Port Managed Switch

193-ESM-I-100A-C97 E300/E200 100 Amp Sensing Module

20-750-ENETR PowerFlex 750 EtherNet-IP Adapter

2090-CPWM7DF-14AA12 MP-Series 12m SpeedTec Standard Cable

2098-DSD-150X Ultra 3000 Servo Drive

GA646PCM025 GlobalCare Assist for Change Management 25 user pack

GFN-018 Series 90-30 Instructor's Workbook

IC220TBK206 TERMINAL STRIP SET, SPRING STYLE, RELAY ISOLATION

IC647GESC GES:GE SRTP OPC Server

IC647SHR010 "Scheduler Prepay 10+ hours,per hour"

IC693MDL653RR 24 Vdc Input, Neg/Pos Logic, 2msec Filter (32 Points)

IC756HDV000E-97 DV Development - HP/UX Op Sys, English, Version 9.7

MSI-ROLL-43 Roll Map Base Application-43

PLC-5/1771 System 1771-IADK CONFORMALLY COATED, INPUT 120V AC 16 SLOT

Distributed I/O 1790D-T4R0 DNET LDX, 4 INPUT RTD BSE, TERM BLOCK

Communications 1771-KF DATA HWY RS-232C INTERFACE MODULE (STAND ALONE)

Operator Interface 2727-MRMB1 MOBILEVIEW MOUNTING BRACKET

Support 9305-RSVADFVCDER SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFVCDE

Support 9515-RSCHM010S SUPT RENEWAL CONTRACT FOR 9515RSCHM010ENE

EtherNet/IP Products 2706-P74CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE3400U2R RSVIEW RUNTIME 300 TO 32K UPGRADE:OUT-OF-SUPPORT

RSI Software Products 9515-RSEOL024ENE RSMACC CONDITION MONITOR, 24XM & 4 ENWATCH

Motion Control 1326AB-B515E-S2L MOTOR,SERVO,460V,10.4NM,3000RPM,SINGL,IP67

4161-3-24-.8-N12 BCD To 7 SEG Display . 3 Digit, (.8") 24VDC. NEMA 12

HMI-CAB-C107 CABLE PLC-5 CHANNEL 0

IC693CBL306 Cable, Extension, 1 Meter (Use with MDL652-653, MDL750-751)

QPM2D100L2P/B QUICKPANEL MINI MONO LCD BLANK

TGT-S000-1-1 Target series system module with 2 MB RAM

20BC8P7A0AYNACC1 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF030JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E012F104 PowerFlex 40 7.5 kW (10 Hp) AC Drive

140ATI03000C Quantum TC 輸入, 8通道, 類型 J,K,E,T,S,R,B, CC

284E-FVD6P0Z-25-RR-3-DB-SB-EMI EtherNet Variable Frequency Drive

E2E-X8MD1 8mm, 非屏蔽電感式,二線,常開100mA NPN 電源:10-30VDC圓M12

1492-SPM1C080 MCB Supplementary Protector 8 A

通用型變頻器 6SE6 420-2UD27-5CA1 "7.5 KW，185 x 245 x 195"

電機(jī)啟動器 3VU13401MJ00

150-C108NCD SMC-3 108A Smart Motor Controller

1608P-050A380V4E 50 A Pro DySC Sag Corrector

1769-RL1 CompactLogix Replacement Part

191E-AND3-CB16C-R 1.0-1.6 A Economy Rev Starter W/Ckt-Bkr

194R-R10 194R Extended Length Operating Shaft

2090-CPBM7DF-16AF50 MP-Series 50 m Length Cable

2090-XXTPMP-14S40 MP-Series 40 m Length Power Cable

CP2I-0WPB-0070-AZ Power cable with straight connector for A2HVis, A4HVis, B2HVis and B4HVis motors. 7 meters

GF-5750R Connecting FlashCable to Heidenhain Digital Readout.

IC200UEI008 VersaMax Micro Expansion 8 point (8) 24VDC In, 24VDC Power Supply (includes IC200CBL501).

IC647ABHM ABH:Allen Bradley Data Highway

IC647PATSZ00 Proficy PAT - Driver For Selected Carl Zeiss Spectrometers: Inquire With Proficy Rx Regarding Available Models

IC693CBK002 Cable Kit for High Density I/O Modules (includes CBL329 and CBL330)

IC754ACC0512MEM Compact Flash for QP-View & Ctrl - 512MB

IMC-313D-X-D 3 amp IMC servo motor controller with Devicenet

SLC/1746 System 1747-CP3 5/03 RS-232 PROGRAMMER CABLE, 10FT., (3M)

Open Automation Systems

Application-specific products 1404-M605B-232 MASTER MODULE - PQ 24V POWER SUPPLY 232 COM

Operator Interface 2711-K10G1 PV1000 GRAYSCALE KEY, RIO & RS232 PRINT

Support 9301-2SE3300DER SUPT REINSTATEMENT CONTRACT FOR 93012SE3300DE

Support 9380-RSBVB500S SUPT RENEWAL CONTRACT FOR 9380RSBVB500

DeviceNet Products 1792D-8BVT8D 8 SINK/SOURCE INPUTS, 8 SOURCING 0.5AMP OUTS

RSI Software Products 9301-2SE3300DEU1 RSVIEW32 RUNTIME 300-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BVNT01ENE RSBATCH VIEW ADDITIONAL CLIENTS

Motion Control MPL-B4530K-RK22AA MOTOR,SERVO,8.36 NM,4000RPM,RSLVR,460V

Motion Control 2090-SR120-09 120 OHM, 900W

GQPH-DEM-L02 QUICKPANEL 6" LCD HAND HELD GE LABEL

IC646MPSU01 Logic Developer - PLC Standard - Upgrade from LM90, CC90, VersaPro

MTR-1350-N-D-E-S Stepping Motor Nema34, Series Wdg, Splashproof

QPLCGDE0000 12.1 inch Color TFT/ GE Fanuc/ Ethernet/ CF Card/ 24VDC/ UL/ cUL/ CE/ UL16 04

20BC043A3AYNACC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND011AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF018-CL PowerFlex EMC Filter

2711P-RL7C PanelView Plus Accessory

280S-PWRM35A-M8 ArmorStart Three-Phase Power Media

C200H-ID001 輸入單元, 8點(diǎn), 無電壓接NPN

1492-PDL31S1 175 A Power Distribution Block

通訊處理器 6ES7440-1CS00-0YE0 CP440，PtP-串行通訊，1 個通道，RS422/485，

變送器 3RS10201DD00

1497-B-BASX-1-N Control Circuit Transber

1585J-M8UBJM-50 RJ45 Ethernet Media